REP-TAT-P-1165-01 Removing the exhaust turbocharger (cylinder head removed)

• Install the special tool 2 446 919  on the exhaust turbocharger and secure it with the bolt (1).
• Make sure that the special tool 2 446 919  is flush with the exhaust turbocharger in the marked area.

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• Secure the special tool 2 446 919  by turning the clamping lever (1) in the direction of the arrow.

NOTE: The clamping lever shown in the graphic is already in its end position.

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• Position the holder (1) and fasten it with the bolt (2).

NOTE: Bracket 1 is used for the final mounting of the special tool 2 446 919.

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• Position the retainer (1) and secure it with the nuts (2).

TIGHTEN TORQUES SPECIFICATIONS

U bolt to special tool 2 919 (446)
The tightening torque must be observed! Risk of damage to the exhaust manifold!	1 Nm

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• Position the retainer (1) and secure it with the nuts (2).

TIGHTEN TORQUES SPECIFICATIONS

U bolt to special tool 2 919 (446)
The tightening torque must be observed! Risk of damage to the exhaust manifold!	1 Nm

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• Release nuts in the order (7) till (1) in semicircular pattern.
• Secure exhaust turbocharger against falling down.

Fig 1: Exhaust Turbocharger Nuts Loosening Sequence

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NOTE: TECHNICAL INFORMATION 
Do not damage the thermal compensating elements. Disassembly and installation including intermediate storage of the exhaust turbocharger is only permitted with mounted special tool 2 466 919.

• Remove the sliding rail (1).
• Remove the exhaust turbocharger/exhaust manifold.

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