REP-TAT-P-1165-01 Remove exhaust turbocharger

• Unscrew the guide pin (1).

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• Unlock plug connection (1) and disconnect.

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• Loosen screw (1).
• Release screw (2) and remove the support.

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• Loosen screw (1).
• Detach oil feed line from engine block.

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• Install the special tool 2 446 919  on the exhaust turbocharger and secure it with the bolt (1).
• Make sure that the special tool 2 446 919  is flush with the exhaust turbocharger in the marked area.

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• Secure the special tool 2 446 919  by turning the clamping lever (1) in the direction of the arrow.

NOTE: The clamping lever that is shown in the graphic is already in its end position.

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• Position the holder (1) and fasten it with the bolt (2).

NOTE: Holder 1 is used for the final mounting of the special tool 2 446 919.

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• Position the retainer (1) and secure it with the nuts (2).

TIGHTEN TORQUES SPECIFICATIONS

U bolt to special tool 2 919 (446)
The tightening torque must be observed! Risk of damage to the exhaust manifold!	1 Nm

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• Position the retainer (1) and secure it with the nuts (2).

TIGHTEN TORQUES SPECIFICATIONS

U bolt to special tool 2 919 (446)
The tightening torque must be observed! Risk of damage to the exhaust manifold!	1 Nm

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• Release nuts in the order (7) till (1) in semicircular pattern.
• Secure exhaust turbocharger against falling down.
  Fig 1: Exhaust Turbocharger Nuts Loosening Sequence

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• Remove the sliding rail (1).

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NOTE: TECHNICAL INFORMATION 
Do not damage the thermal compensating elements. Disassembly and installation including intermediate storage of the exhaust turbocharger is only permitted with mounted special tool 2 466 919.

• Thermal compensating element of the exhaust turbocharger (1) or exhaust manifold should not be bent or deformed.
• Carefully guide out and remove the exhaust turbocharger (1).

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