21 52 510 Removing and installing/replacing clutch slave cylinder (plastic)

WARNING: This page is about a different variant/trim than selected.

Special tools required:

NOTE: After completing repair work, BLEED CLUTCH HYDRAULIC SYSTEM .

Seal hydraulic line to clutch slave cylinder with special tool 13 3 010 .

Fig 1: Sealing Hydraulic Line To Clutch Slave Cylinder Using Special Tools (13 3 010)

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Release nuts (and screws) and remove clutch slave cylinder (1) with holder (2).

Installation note:

Replace self-locking nuts (and screws).

Tightening torque 21 52 5AZ .

Fig 2: Locating Clutch Slave Cylinder Nuts

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Unlock spring clamp (1).

Disconnect hydraulic line (2).

Fig 3: Identifying Hydraulic Line And Spring Clamp

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Press cylinder together by hand.

Connect hydraulic line with cylinder pressed.

Fig 4: Pressing Cylinder

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Remove special tool 13 3 010 .

Hold cylinder piston vertically downwards.

Press piston 5 times into cylinder.

Fig 5: Holding Cylinder Piston

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Press in piston until it engages.

Install clutch slave cylinder.

Installation note:

Clean thrust member (1) and contact surface on release lever.

Lightly grease thrust member (1) on contact surface (2).

Grease: Esso UNIREX S2, part number 83 23 9 416 138 (40 g tube).

Fig 6: Installing Clutch Slave Cylinder

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