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Home >> BMW >> 2015 >> Z4 sDrive28i, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 382 (Body Equipment - Repair) >> 5121 Front Door Locks, Handles, Fittings >> 51 21 090 Removing and installing/replacing door lock in left or right front door

51 21 090 Removing and installing/replacing door lock in left or right front door

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Necessary preliminary tasks 

Release screws (1) on H-strut.

Tightening torque 51 21 13AZ .

Remove H-strut (2).

Release screw (3) with special tool 51 3 300.

Tightening torque 51 21 14AZ .

Release screw (4).

Tightening torque 51 21 14AZ .

Window rail (5) remains in door.

Fig 1: Removing Screw Using Special Tool (51 3 300)
G06911709Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and disconnect plug connection (2) at tabs (1).

Disengage Bowden cable (3) from door lock (4).

Unclip lock knob control rod (5).

Fig 2: Identifying Plug Connection With Tabs, Bowden Cable, Door Lock And Control Rod
G04749712Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Door crashpad (2) remains in door.

Fig 3: Identifying Door Crashpad With Screws
G06911711Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not damage door lock seal during removal.

Release screws (1).

Tightening torque 51 21 1AZ .

Remove door lock (2) from door (3).

Fig 4: Identifying Door With Lock And Screws
G04749714Courtesy of BMW OF NORTH AMERICA, INC.

Disengage Bowden cable (1) from door lock (2).

IMPORTANT: Bowden cable (1) must:
  • correctly located in mountings on door lock (2)
  • be laid without kinks in bend to door lock (2)
Fig 5: Identifying Bowden Cable With Door Lock
G06911713Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Seal (1) on door lock (2) must not be damaged.

Fig 6: Identifying Seal On Door Lock
G04749715Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fig 7: Sliding Special Tool (51 2 190) Into Opened Rotary Striker
G04749716Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

IMPORTANT: To tension door lock (1), it is only permitted to turn knurled screw (2) by a further 1 to 1.5 turns (max.) (risk of damage).
Fig 8: Installing Door Lock Using Special Tool (51 2 190)
G04749717Courtesy of BMW OF NORTH AMERICA, INC.

Door lock seal must rest uniformly on inner door panel (water ingress).