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11 21 500 Replacing crankshaft (N54, N54T)

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IMPORTANT: Aluminum screws/bolts must be replaced each time they are released. 

Aluminum screws/bolts are permitted with and without

color coding (blue).

For reliable identification:

Aluminum screws/bolts are not magnetic. 

Jointing torque and angle of rotation must be observed without fail (risk of damage). 

Necessary preliminary tasks: 

Release screws (1).

Tightening torque 11 13 5AZ .

Installation note: 

Replace aluminum screws. 

Remove oil deflector (2).

Fig 1: Identifying Screws And Oil Deflector
G04751093Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 11 11 2AZ .

Unfasten screws (2).

Tightening torque 11 11 3AZ .

Installation note: 

Replace aluminum screws. 

Fig 2: Identifying Aluminum Screws
G04751094Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 11 11 4AZ .

Unfasten screws (2).

Tightening torque 11 11 2AZ .

Installation note: 

Replace aluminum screws. 

Release steel screws (1 to 14) from outside inwards.

Tightening torque 11 11 1AZ .

Fig 3: Crankcase Bolts Tightening/Loosening Sequence
G04751095Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 11 11 3AZ .

Installation note: 

Replace aluminum screws. 

Remove crankshaft lower section in upward direction.

Fig 4: Identifying Screws
G04751096Courtesy of BMW OF NORTH AMERICA, INC.

Remove both crankshaft seals (1).

NOTE: Graphic shows N46.
Fig 5: Identifying Crankshaft Radial Seals
G04796193Courtesy of BMW OF NORTH AMERICA, INC.

Remove MAIN BEARING SHELLS  (2 and 3), replace if necessary.

Remove and install crankshaft (1) in direction of arrow.

IMPORTANT: Remove crankshaft with aid of a second person.

Weight of crankshaft approx. 25 kg.

Fig 6: Identifying Bearing Shells
G04751097Courtesy of BMW OF NORTH AMERICA, INC.

Check guide sleeves (1) for damage and correct seating.

Reinstall crankshaft.

Installation note: 

Lubricate all bearing points with engine oil.

Clean all sealing surfaces.

NOTE: Graphic shows N46.
Fig 7: Identifying Adapter Sleeves
G04751098Courtesy of BMW OF NORTH AMERICA, INC.

Tighten steel screws (1 to 14) from inside outwards.

Tightening torque 11 11 1AZ .

Tighten screws (2) from inside outwards.

Tightening torque 11 11 2AZ .

Tighten screws (1).

Tightening torque 11 11 4AZ .

Installation note: 

Replace aluminum screws. 

Fig 8: Crankcase Bolts Tightening/Loosening Sequence
G04751095Courtesy of BMW OF NORTH AMERICA, INC.

Tighten aluminum screws exclusively with special tool 00 9 120 .

IMPORTANT: In the case of aluminum screws, jointing torque and angle of rotation must be observed without fail.
Fig 9: Tightening Main Bearing Bolts Using Special Tool (00 9 120)
G04751101Courtesy of BMW OF NORTH AMERICA, INC.

Set up stand with magnetic base on special tool 11 4 440.

Set up special tool 00 2 510 on stand.

Position special tool 00 2 510 on crankshaft.

Move crankshaft in direction of arrow.

Determine bearing play. See CRANKSHAFT AND BEARINGS ; CRANKSHAFT AND BEARINGS N54/B30 ; CRANKSHAFT AND BEARINGS N54/B30 ; or CRANKSHAFT AND BEARINGS N54/B30 .

Fig 10: Setting Up Stand With Magnetic Base On Special Tool 11 4 440
G04751102Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Always replace nozzles (1). 

Drive in both nozzles (1) with special tool 11 9 360 on left and right into crankcase.

Fig 11: Inserting Nozzles Using Special Tool 11 9 360
G04751103Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

CRANKSHAFT SEAL  - replace front. 

CRANKSHAFT SEAL  - replace rear. 

Installation note: 

Use PRIMER 1.3 AND LIQUID GASKET 1.4 .

Prepare liquid sealing compound (1) in special tool 11 4 370 .

Screw on nozzle for injecting liquid gasket.

Fig 12: Identifying Injector, Sealing Compound And Bottle
G04751070Courtesy of BMW OF NORTH AMERICA, INC.

Slowly insert liquid sealing compound (1) with special tool 11 4 370 in direction of arrow.

Fig 13: Inserting Liquid Sealing Compound Using Special Tool 11 4 370
G04751104Courtesy of BMW OF NORTH AMERICA, INC.

Stop (seal off) escaping liquid sealing compound with primer 1.3.

(Graphic shows N40).

Fig 14: Stopping Escaping Liquid Sealing Compound Using Primer
G04751073Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.