28 40 000 Removing and installing or replacing clutch cover (GS7D36SG)
Special tools required:
Any dirty parts must be cleaned before removing the clutch cover.
After completion of work, check TRANSMISSION OIL LEVEL .
Use only the approved TRANSMISSION OIL .
Failure to comply with this instruction will result in serious damage to the twin-clutch gearbox.
Installation note:
- Removal and installation of clutch cover:
Renew a dial shaft seal and O-ring. See 28 40 050 REPLACING SHAFT SEAL FOR CLUTCH COVER (GS7D36SG)
- Replacement clutch cover:
Replace as a single Unified Parts Group only (incl. radial shaft seal, O-ring, bearing and retaining plate).
Necessary preliminary tasks:
- Remove TWIN-CLUTCH GEARBOX .
To prevent the transmission oil from spilling out, tilt the gearbox back before removing the clutch cover.
Installation note:
After completing work, add transmission oil and check TRANSMISSION OIL LEVEL .
Lever snap ring (1) out of housing with a suitable tool.
Slip bush 23 0 390 must be used when clutch cover is dismantled and installed.
Pull clutch cover with special tool 13 5 250 and adapter 54 0 163 out of housing.
Remove oil fouling with fluff-free cloth.
Clean snap ring groove before installing clutch cover.
Press clutch cover (1) into housing with arrow pointing up and strike evenly with a plastic hammer.
Then secure clutch cover with snap ring.
Make sure snap ring is correctly fitted.
Installation note:
Moisten O-ring and radial shaft seal with gearbox oil.