51 48 060 Removing and installing/replacing sound insulation in left or right front door
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IMPORTANT:
INSTRUCTIONS FOR SOUND INSULATION are an essential part of these repair instructions and must be followed without fail.
Do not detach sound insulation in jerks (risk of damage).
Ensure watertightness of sound insulation after every repair (water ingress).
Do not detach sound insulation in jerks (risk of damage).
Ensure watertightness of sound insulation after every repair (water ingress).
Necessary preliminary tasks:
- Remove DOOR TRIM PANEL
NOTE:
Position of sealing bead (1).
If necessary, maneuver out sound insulation (2) at cable (3).
IMPORTANT:
When cutting through sealing bead (1), do not damage sound insulation (2) and if necessary cable.
With a suitable sharp cutting tool (3) cut through sealing bead (1) of sound insulation (2) in the area to be detached.
With a suitable sharp cutting tool (3) cut through sealing bead (1) of sound insulation (2) in the area to be detached.
When refitting:
Damaged sound insulation must be replaced.
Lay butyl rope with Ø 3 mm onto the original butyl rope.
Replacement:
Remove residual butyl at the door and clean the adhesive area.
Air drying time: 1 minute
IMPORTANT:
Bonding surface must be dry and free of dust and grease.
Once it has been cleaned, do not touch the adhesive area with bare hands.
Once it has been cleaned, do not touch the adhesive area with bare hands.
Lay 6 mm dia. butyl rope in specified adhesive area onto the sound insulation.
NOTE:
Position of butyl rope (1) on sound insulation (2).
NOTE:
A mark (2) is provided all round on the sound insulation (1).
Butyl rope (3) rests on or inside the marking (2).
Heat butyl rope (3) (hot air blower) and press sound insulation (1) on firmly all-round.
Contact pressure with hand roller: approx. 20 N/cm2
Manual contact pressure: approx. 10 N/cm2
Butyl rope (3) rests on or inside the marking (2).
Heat butyl rope (3) (hot air blower) and press sound insulation (1) on firmly all-round.
Contact pressure with hand roller: approx. 20 N/cm2
Manual contact pressure: approx. 10 N/cm2
NOTE:
Firm thumb pressure has approx. 30 N/cm2