11 61 365 Removing and installing/replacing front left charge air duct (N55 Hybrid)

WARNING: This page does not describe the selected car, but rather 50 other vehicles, including the 2016 BMW M5, 2016 BMW ActiveHybrid 5, 2016 BMW 550i xDrive, 2016 BMW 550i, and 2016 BMW 535i xDrive. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Compliance with the following points is mandatory before beginning work:

Observe SAFETY INFORMATION for handling electric vehicles.

Necessary preliminary tasks:

Remove INTAKE PORT .
Remove front UNDERBODY PROTECTION .

Release screw (1) on fan cowl.

Tightening torque 17 10 4AZ .

Fig 1: Identifying Fan Cowl Screw

G09875051

Courtesy of BMW OF NORTH AMERICA, INC.

Unlock snap fastener (1) from below.

Detach charge air duct (2) from charge air cooler connection (3).

Installation note:

The seal inside the snap fastener must be coated with anti-friction agent.

Charge air duct (2) must snap audibly into place!

Fig 2: Identifying Charge Air Duct And Cooler Connection

G09846232

Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten hose clamp (2).

Release charge air duct (3) from gaiter (1).

NOTE: Remove charge air duct (3) in upward direction by simultaneously turning anticlockwise (see direction of arrow).

Fig 3: Releasing Charge Air Duct From Gaiter

G09875053

Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.