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17 00 009 Checking cooling system for watertightness (N55, N63)

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Special tools required: 

WARNING: Risk of scalding!
Only perform this repair work after engine has cooled down.

Protective measures/rules of conduct 

IMPORTANT: Risk of skidding due to coolant on the floor.
Danger of injury! 

Catch and dispose of drained coolant in drip tray (1) and if necessary special tool 00 2 030 (universal hydraulic lifting equipment).

Recycling 

Observe country-specific waste disposal regulations.

Fig 1: Supporting Coolant Drip Tray Using Special Tool 00 2 030
G09876358Courtesy of BMW OF NORTH AMERICA, INC.

Checking pressure drop in cooling system 

Open the sealing cap on the coolant expansion tank. Mount special tool (1) 17 0 101 and (2) 17 0 113 from the set of special tools 17 0 100 .

Build up excess pressure and wait approx. 2 minutes. See N55 ENGINE , N63 ENGINE , or N63O1 ENGINE .

Cooling system is impervious to watertightness if pressure drop is max. 0.1 bar.

Fig 2: Checking Pressure Drop In Cooling System
G09876359Courtesy of BMW OF NORTH AMERICA, INC.

Checking pressure relief valve in sealing cap 

NOTE: While the driving at high ambient temperatures, the design may cause the pressure relief valve in the sealing cap to open slightly and air together with dissolved coolant to escape. This coolant vapor condenses on the surface of the expansion tank and leaves traces when the vehicle has cooled down. These toes do not indicate whether the sealing cap is defective or not. When the vehicle has been parked up for an extended period of time, the residual escaping coolant can cause the pressure relief valve in the sealing cap to stick; therefore check the sealing cap again 2 to 3 times.

Replace the sealing cap only after you have checked three times and there is an incorrect opening pressure. 

Checking pressure relief valve in sealing cap 

Screw on sealing cap (1) to special tool 17 0 114.

Build up pressure with special tool (hand pump) 17 0 101; observe pressure gauge to ascertain when opening pressure is achieved.

Compare opening pressure of pressure relief valve. See N55 ENGINE , N63 ENGINE , or N63O1 ENGINE .

Fig 3: Checking Pressure Relief Valve In Sealing Cap
G09876360Courtesy of BMW OF NORTH AMERICA, INC.