33 21... Pressing output shaft out of drive flange and drawing in
Necessary preliminary tasks:
- Remove REAR WHEEL .
- Remove REAR AXLE FINAL DRIVE .
If necessary, remove visual protection cap (1).
Activate parking brake and release collar nut (1).
Tightening torque 33 41 1AZ
Installation note:
Lightly oil the gearing at the shaft journal.
No oil permitted on thread of shaft journal or collar nut.
Replace collar nut (1) by positive peening at flat areas of output shaft.
Special tool:
- Hydraulic unit - 81 64 2 155 744
- Adapter kit 1 - 81 64 2 155 745
- Adapter kit 2 - 81 64 2 155 746
The following work steps describe pressing out the output shaft:
The following tools are required to press out the output shaft from the drive flange, see Fig 3 for arrangement:
| I | Drive flange hub |
| II | Wheel carrier/swivel bearing |
| 1 | Hydraulic unit |
| E3 | Washer M24 |
| F3 | Spindle M24 (length 270 mm) |
| C1 | Holding sleeve |
| K1 | Screws M12 x 1.5 |
| K2 | Screws M14 x 1.5 |
| B1 | Adapter |
- Secure output shaft against falling out.
- Press out output shaft with hydraulic unit.
The following work steps describe drawing in the output shaft:
The following tools are required to fit the output shaft in the drive flange, see Fig 4 for arrangement:
| I | Drive flange hub |
| II | Wheel carrier/swivel bearing |
| III | Output shaft |
| 1 | Hydraulic unit |
| E1 | Holding sleeveM24 |
| D1 | Washer |
| F2 | Spindle M24/M20 (length 335 mm) |
| G1 | Adapter M22 x 1.5 to M20 |
| G2 | Adapter M24 x 1.5 to M20 |
| G3 | Adapter M27 x 1.5 to M20 |
Due to the technical requirements, the special tool used, sleeve G,* is relatively thin-walled. To ensure that the load limit of the tensioning sleeve is not exceeded when drawing in the output shaft, it is essential to use adapter 81 64 2 318 661 in combination with a torque wrench.
Fit adapter with torque wrench to hydraulic unit (see Fig 6).
Set torque wrench to 20 Nm.
Draw in output shaft with hydraulic tool until the torque wrench is activated.
Tighten collar nut (1), activate parking brake for this purpose.
Tightening torque 33 41 1AZ
Installation note:
Renew collar nut (1), apply a light coating of oil to collar nut contact surface and tighten.
No oil permitted on thread of shaft journal or collar nut.
Secure collar nut (1) by positive peening at flat areas of output shaft.