Preparation of new part

WARNING: This page is about a different car, the 2013 BMW 550i GT, 2012 BMW 550i GT, 2011 BMW 550i GT, and 2010 BMW 550i GT. However, it is still accessible from the selected car via links, so may be relevant.

The reinforcement plates must if necessary be reworked and cut to size.

Adjust reinforcement plate (1) to fit in component (2) on vehicle.

Make recesses (3) for stud bolts (4) in a semicircular shape.

Diameter of recesses approx. 10 - 12 mm.

Fig 1: Adjusting Reinforcement Plate On Components Of Vehicle

Courtesy of BMW OF NORTH AMERICA, INC.

Secure reinforcement plate by screwing on lock nuts (1).

Fit new part (2). Make recesses (3) in new part in a semicircular shape.

Diameter of recesses approx. 10 - 12 mm.

Remove reinforcement plate again.

NOTE: Width of joint between new part and component on vehicle approx. 5 - 8 mm (at least 30 mm flange width per side).
Plastic nuts should be screwed on once before applying adhesive (no thread in new plastic nut)!

Fig 2: Fitting Part On Vehicle Components

Courtesy of BMW OF NORTH AMERICA, INC.

Chamfer cutting edges (1) on joint by grinding.

(2) Component on vehicle

(3) New part

Fig 3: Identifying Cutting Edges And Vehicle Component

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Do not grind new part and body in area of bonding surfaces.