51 41 019 Removing and installing or replacing door handle on door trim, front left or right

Necessary preliminary work:

Remove front DOOR TRIM PANEL

NOTE: Door handle is welded to door trim panel only on initial installation. The door handle is screw-connected on second installation. If applicable, release screws instead of welding spots.

IMPORTANT: Risk of damage!
To avoid damaging the contact surface, only drill down to door trim panel area (3)

Fig 1: Door Trim Panel Welding Spots

Courtesy of BMW OF NORTH AMERICA, INC.

Drill out welding spots (1 and 2) on door trim panel (3) with 8 mm dia. welding spot drill bit.

Remove weld residuals on door trim panel (3) and, if necessary, on door handle with scalpel (for heavy duty use).

Replacement:

Saw off welding pins (1) on door handle (2) to dimension (A).

1.0± 0.5 mm

Fig 2: Door Handle Welding Pins Dimension
Courtesy of BMW OF NORTH AMERICA, INC.

Installation note:

Insert door handle in door trim panel (2) and attach with repair screws (1).

Tightening torque: 51 41 3AZ .

NOTE: If bore holes in door handle were not drilled through, increase tightening torque accordingly to ensure that door handle is firmly seated.

Fig 3: Door Trim Panel And Screws

Courtesy of BMW OF NORTH AMERICA, INC.