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63 10 022 Adjusting dynamic light spot headlights (with headlight adjustment aid)

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WARNING: Danger of injury!

Laser radiation at headlight adjustment aid.

Do not look into the beam!

FUNCTIONAL DESCRIPTION OF DYNAMIC LIGHT SPOT HEADLIGHT 

Necessary preliminary work: 

NOTE: Dynamic Light Spot headlight must be adjusted in the following cases: 
  • After removing and installing/replacing the Dynamic Light Spot headlight
  • After removing and installing/replacing the front bumper panel
  • In the event of customer complaints about the lighting performance

Requirements for adjusting the Dynamic Light Spot headlight with headlight adjustment aid: 

Fig 1: Identifying Distance From Wall
G00523539Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Headlight adjustment aid (2 299 574) and mountings (2) are labelled (see middle graphic):
  • Headlight adjustment aid (2 299 574) has label A, B, C, D with the associated numbers 1-5.
  • Mountings (2) are labelled A, B, C, D.

Position of mounting (2) on headlight adjustment aid (2 299 574) is specified:

Prepare the headlight adjustment aid (2 299 574) as shown:

Fig 2: Preparing Headlight Adjustment Aid
G00523540Courtesy of BMW OF NORTH AMERICA, INC.

Position headlight adjustment aid (2 299 574) at marked openings (1) in engine compartment as shown.

Align headlight adjustment aid (2 299 574) with longitudinally adjustable rods (2) using bubble level (3).

IMPORTANT:

During the alignment of the adjustment aid of the headlight (2 299 574) by means of the bubble level (3) do not use the vehicle as a support! 

NOTE:

The height of the headlight adjustment aid (2 299 574) is not specified.

Fig 3: Positioning And Aligning Headlight Adjustment Aid
G00554353Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT:

When the high-beam headlight is correctly set to prevent dazzle, the laser beam is at the height of the middle of the vehicle! 

Align laser (position 4 in image RB6300274) by slight twisting towards right or left in such a way that laser beam (1) meets exactly the center of the screw (2).

Switch the ignition on.

Perform test procedure via path:

  • Body
  • Lights
  • Adjust targeted illumination (GZA)
Fig 4: Positioning And Aligning Headlight Adjustment Aid
G00554354Courtesy of BMW OF NORTH AMERICA, INC.

Determining distances: 

Measure and note down distance (A) between middle of Dynamic Light Spot headlight (3) and floor (2).

Measure and note down distance (B) between laser beam (1) and floor (2) on the vehicle.

Determine and note down distance (C):

Distance (C) = distance (B) - distance (A)

Fig 5: Adjusting Dynamic Light Spot Headlights (With Headlight Adjustment Aid)
G08505791Courtesy of BMW OF NORTH AMERICA, INC.

Attach adhesive tape markings (3, 4, 5 shown in black in the graphic) to the wall: 

  1. Mark vertical laser beam (1) for example with adhesive tape (3) to wall (distance from floor (6) approx. 20 cm).
  2. Measure distance (B) = 75 cm at top and bottom ends of adhesive tape (3) on both sides and mark. Connect markings with adhesive tape (4).
  3. Measure distance (C) from the previous operation from the horizontal laser beam (2) on both sides downwards and mark with adhesive tape (5).
Fig 6: Measuring Distances
G00523546Courtesy of BMW OF NORTH AMERICA, INC.

Check setting of headlight for targeted illumination as follows: 

Light pattern of the Dynamic Light Spot headlight must be within the area (1) on both sides.

Here 1/3 of the light pattern must be above and 2/3 below line (2).

NOTE: The adjustment is checked on the left and right sides separately.
Fig 7: Checking Adjustment Of Dynamic Light Spot Headlight
G00523547Courtesy of BMW OF NORTH AMERICA, INC.

Examples of light patterns: 

  1. Incorrect setting: horizontally too high, vertically too far left
  2. Incorrect setting: horizontally too high, vertically too far right
  3. Incorrect setting: horizontally correct, vertically too far right
  4. Correct setting
Fig 8: Checking Adjustment Of Dynamic Light Spot Headlight
G09929053Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, adjust Dynamic Light Spot headlight (3) with screws (1, 2).

NOTE:

Upper screw (1) is for height adjustment.

Lower screw (2) is for lateral adjustment.

Fig 9: Adjusting Dynamic Light Spot Headlight With Screws
G00523549Courtesy of BMW OF NORTH AMERICA, INC.