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Home >> BMW >> 2013 >> Z4 28i, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 1370 (Convertible Top - Repair -- Z4_E89) >> Folding Roof >> 54 37 160 Removing rear module

54 37 160 Removing rear module

WARNING: This page is about a different car, the 2016 BMW Z4, 2015 BMW Z4, and 2014 BMW Z4. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Necessary preliminary tasks: 

Open soft top compartment cover.

IMPORTANT: Soft top compartment lid may tilt forwards and must be supported with suitable auxiliary materials.
Fig 1: Identifying Convertible Top Compartment Lid
G06912219Courtesy of BMW OF NORTH AMERICA, INC.

Generously cover bumper area (loading edge) with protective covers (1).

Fig 2: Identifying Cover Bumper Area (Loading Sill) With Protective Covers
G06912351Courtesy of BMW OF NORTH AMERICA, INC.

Measure distance A between rear module kinematics.

Installation note: 

Adjust distance A.

Basic adjustment dimension e.g. for replacement:

A = 770.3 mm.

Fig 3: Adjusting Distance Between Rear Module Kinematics
G06181292Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Tailgate must be closed.

Unlock and disconnect plug connection (1) on right main bearing.

Fig 4: Identifying Plug Connection On Right Main Bearing
G06912353Courtesy of BMW OF NORTH AMERICA, INC.

Connect special tool 61 4 250 to vehicle-side connector for rear module.

NOTE: Adapter simulates closed tailgate. Retractable hardtop without  tailgate not in working order.
Fig 5: Identifying Special Tool (61 4 250)
G06912300Courtesy of BMW OF NORTH AMERICA, INC.

Release left and right screws (1).

Tightening torque 54 37 1AZ .

NOTE: Do not  adjust barrel screws.

Replacement only: 

Bring barrel screws into contact with special tool 54 0 180 in conjunction with special tool 00 9 450 .

Tightening torque 54 37 10AZ .

Fig 6: Identifying Barrel Screw
G11152878Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Before removing, mark position of screws (1) to ensure correct alignment during installation.
Do not  release screws.
Fig 7: Identifying Barrel Screw
G06912356Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Proceed with the greatest possible caution when carrying out the following repair work.
Risk of damage!
Two persons are essential  for helping to carry out the following tasks.
IMPORTANT: Rear module sinks if incorrectly supported. Risk of damage!

Position a helper on both the left and right sides of the rear module.

Grip rear module with two  hands on rear module kinematics and hold supporting in Z -direction.

NOTE: Console is double-jointed and bends.
Fig 8: Identifying Helper On Both Sides Of Rear Module
G06912357Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and detach clamps (1) on left and right.

Drive out pin.

Fig 9: Detaching Retaining Clip
G06912220Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) on left and right from bearing support.

Tightening torque 54 37 13AZ .

Remove rear module.

Set down rear module on a suitable support.

IMPORTANT: Do not damage any surrounding parts.
Fig 10: Identifying Barrel Screw
G06912356Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Check 41 00... BODY GAP DIMENSIONS . and if necessary adjust

Carry out diagnosis.