LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2013 >> Z4 28i, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 1363 (Engine Electrical System - Repair (N54) -- Z4_E89) >> Engine Wiring Harness >> 12 51 100 Replacing wiring harness section for ignition and injectors (N54)

12 51 100 Replacing wiring harness section for ignition and injectors (N54)

WARNING: This page is about a different car, the 2016 BMW Z4, 2015 BMW Z4, and 2014 BMW Z4. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Aluminum screws/bolts must be replaced each time they are released. 
Aluminum screws/bolts are permitted with and without color coding (blue).
For reliable identification:
Jointing torque and angle of rotation must be observed without fail (risk of damage)  .
IMPORTANT: Read and comply with notes on PROTECTION AGAINST ELECTROSTATIC DISCHARGE (ESD PROTECTION) .

Necessary preliminary tasks: 

Release bolts along line (1).

Tightening torque 12 90 1AZ .

Remove electronics box cover.

Fig 1: Identifying Control Unit Bolts (DME)
G06905152Courtesy of BMW OF NORTH AMERICA, INC.

Unlock battery positive lead (1), detach and lay to one side.

Release locks (2) in direction of arrows and pull control unit upwards slightly.

Fig 2: Removing Control Unit Locks
G06905153Courtesy of BMW OF NORTH AMERICA, INC.

Pull control unit (1) upwards slightly until plug (2) can be released from control unit in direction of arrow.

Unlock plug (2) and detach from control unit (1).

Fig 3: Removing Control Unit Plug Connection
G06905154Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and detach all connectors (1) from ignition coil wiring harness in electronics box.

Unclip rubber grommet hold-down device (2) and release ignition coil wiring harness from electronics box.

Installation note: 

Make sure rubber grommets are correctly fitted (watertightness).

Fig 4: Identifying Electronics Box And Rubber Grommet Hold Down Devices
G06905200Courtesy of BMW OF NORTH AMERICA, INC.

Press in retaining lugs and withdraw lock (1) in direction of arrow from connector housing.

Fig 5: Pressing Connector Lock Retaining Lugs
G06905201Courtesy of BMW OF NORTH AMERICA, INC.

Press locking tabs (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 6: Pressing Contact Carrier Locking Tabs (Long Connector)
G04748628Courtesy of BMW OF NORTH AMERICA, INC.

Press locking tab (1) in direction of arrow and pull contact carrier (2) out of housing.

Fig 7: Removing Contact Carrier From Housing
G04748640Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cable duct upper section (1) and expose wiring harnesses.

Fig 8: Locating Cable Duct Upper Section Wiring Harness
G06905208Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and remove clip (1).

Release nuts (2) and remove ground connections.

Tightening torque 12 90 2AZ .

Unlock all connectors on ignition coils and injectors and detach.

Release wiring harness (3) from clamps and cable straps, feed out and remove.

Replace defective cable straps.

Fig 9: Identifying Injection, Injectors Wiring Harness, Nuts And Clip
G06905218Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Check wiring harness installation arrangement.
Check plug connections for correct fit.
Check stored fault messages.
Delete fault memory.