61 13... Special tools for wiring harness repairs

WARNING: This page is about a different car, the 2016 BMW Z4, 2015 BMW Z4, and 2014 BMW Z4. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

Repair range, vehicle electrical system:

Single parts for wiring harness repairs are available via BMW.

Fig 1: Identifying Vehicle Electrical System Repair Special Tools Kit

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)
Special tool 61 1 100 (engine)

Handling:

See NOTES FOR OPENING CONTACTS AND LOCKS OF DIFFERENT PLUG CONTACT SYSTEMS

Fig 2: Identifying Special Tools Kit

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Use wire stripper "MultiStrip10"

Handling:

CUTTING CABLES TO LENGTH AND STRIP INSULATION

Fig 3: Identifying Crimp Tool

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors:

Special tool 61 4 320

Tool without crimping head
Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH)
Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS)
Crimping head (CRIMPING MQS CONTACTS)
Crimping head (CRIMPING MPQ CONTACTS)

Fig 4: Identifying Crimping Stop Parts (Small Contacts)
Courtesy of BMW OF NORTH AMERICA, INC.
Replacement blade (face-cutting fibre-optic cables)
Replacement blade with tool (insulation stripping unit)
Universal crimping head

Crimping stop parts (large contacts) and butt connectors:

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set SLK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8/DFK4)
Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Fig 5: Identifying Crimping Stop Parts (Large Contacts)

Courtesy of BMW OF NORTH AMERICA, INC.