11 00 050 Removing and installing engine (N54)
Special tools required:
- 11 0 000
- 11 5 281
- 11 5 282
- 11 8 680
See ENGINE - SPECIAL TOOLS (N54, N63) .
Aluminum screws/bolts are permitted with and without color coding (blue).
For reliable identification:
Aluminum screws/bolts are not magnetic.
Jointing torque and angle of rotation must be observed without fail (risk of damage).
Necessary preliminary tasks:
- Disconnect battery negative lead. See BATTERY .
- Move engine bonnet/hood into assembly position .
- Drain engine oil .
- Remove air cleaner housing . See 13 71 000 REMOVING AND INSTALLING/REPLACING INTAKE FILTER HOUSING (N54) .
- Remove fan cowl with electric fan. See 17 11 035 REMOVING AND INSTALLING/REPLACING FAN COWL WITH ELECTRIC FAN (N54) .
- Remove radiator . See 17 11 000 REMOVING AND INSTALLING RADIATOR (N52K, N54) .
- Detach all coolant hoses from engine.
- Remove left and right fresh air duct.
- Remove intake air manifold .
- Detach vacuum line from brake booster . See 34 33 071 REPLACING VACUUM HOSE FOR BRAKE BOOSTER (N54) .
- Unfasten ignition wiring harness and lay to one side. See 12 51 100 REPLACING WIRING HARNESS SECTION FOR IGNITION AND INJECTORS (N54) .
- Unfasten engine wiring harness and lay to one side. See 12 51 001 REPLACING WIRING HARNESS SECTION FOR ENGINE (N54) .
- Remove front left and right output shafts . See OUTPUT SHAFT .
- Remove exhaust system . See EXHAUST SYSTEM COMPLETE .
- Remove transmission . See 24 00 030 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP19Z) N54 .
Evacuate A/C system. See 64 50 009 DRAWING OFF, EVACUATING AND FILLING A/C SYSTEM (R 134A) .
Release screws (1) for A/C lines.
Disconnect plug connection (2) on air-conditioning compressor.
Do not remove air-conditioning compressor.
Release bolts (1 and 2) from power steering pump bracket.
Set power steering pump down on front axle carrier.
If Dynamic Drive optional equipment is fitted, release bracket.
Disconnect fuel lines (1 and 2).
Close off fuel line (1) with special tool 11 5 281 .
Close off fuel line (2) with special tool 11 5 282 .
Secure special tool 11 8 680 to lifting eye on transmission side.
Press locking pin (1) in direction of arrow until locking balls (2) are loose.
Secure special tool 11 8 680 to lifting eye. Release locking pin (1).
Installation:
Special tool 11 8 680 is correctly installed when locking balls (2) are arrested.
Special tool 11 8 680 is firmly secured to lifting eye.
Suspend special tool 11 0 000 from special tool 11 8 680 in eye (1).
Screw in towing hook (1).
Suspend special tool 11 0 000 from engine crane.
Suspend special tool 11 0 000 from the designated mounting eyelets (2) only.
Unscrew left and right engine mounts .
Lift engine out with crane.
Assemble engine.
Observe following in case of replacement engine .
Check function of DME.