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64 52 521 Replacing A/C system compressor (S65)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See STEERING AND WHEEL ALIGNMENT - SPECIAL TOOLS .

WARNING: Scalding hazard!
Work on the cooling system may only be carried out when it has cooled down.
WARNING: Risk of injury!
Refrigerant circuit is under high pressure!
Follow safety instructions for handling R 134a refrigerant .
Avoid contact with refrigerant and refrigerant oil.
Follow safety instructions for handling refrigerant oil   .
IMPORTANT: Risk of damage!
Restart engine only when A/C system has been correctly filled.
Read and comply with notes  on replacing compressor.
Follow instructions  for opening and replacing parts in refrigerant circuit.
If A/C system is opened for more than 24 hours:
Replace desiccant insert  for A/C system.

Necessary preliminary tasks: 

Clamp off overflow hoses (1) and lay to one side.

Release screws (2).

Raise coolant tank (3) and disconnect associated plug connection.

Place coolant tank (3) to one side.

Fig 1: Identifying Coolant Tank And Hoses
G06202304Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Release screws (2) and remove refrigerant lines.

Installation: 

Tightening torque 64 52 1AZ  , see COMPRESSOR .

Replace all sealing rings and moisten with refrigerant oil.

Fig 2: Identifying Plug Connection And Screw
G06202305Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Seal openings or lines on compressor with special tool 32 1 270  to prevent escape of media and fouling.

Release screws (1, 2) and remove holder (3).

IMPORTANT: Secure compressor (5) against falling off/down.

Release screw (4) and feed out compressor (5) towards top.

Fig 3: Identifying Holder And Screw
G06202306Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

If necessary, replace damaged adapter sleeves (1).

Fig 4: Identifying Adapter Sleeves
G06202307Courtesy of BMW OF NORTH AMERICA, INC.

After installation: