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52 14 886 Replacing gas cartridge for crash-active headrest on left or right (from 09/2010)

WARNING: This page is about a different car, the 2011 BMW 750xi, 2011 BMW 750Lxi, 2010 BMW 750xi, and 2010 BMW 750Lxi. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Read and comply with SAFETY REGULATIONS for handling airbag modules and pyrotechnical belt tensioners.
Incorrect handling may result in triggering of the crash-active headrest and thereby cause injury.

Switch off the ignition!

Necessary preliminary tasks: 

IMPORTANT: Renewal of pyrotechnics may be carried out up to 5 times.
Triggering frequency is denoted on the sticker on the head restraint carrier.
Labels are available as spare parts.

Starting situation: 

Head restraint is in the crash position after activation.

Fig 1: Identifying Head Restraint
G08508792Courtesy of BMW OF NORTH AMERICA, INC.

Unclip the push-button (1).

NOTE: Preloaded spring behind push-button.
Fig 2: Removing Push-Button
G08508793Courtesy of BMW OF NORTH AMERICA, INC.

Removing cover: 

Press the cover (1) at the top and bottom simultaneously and pull towards rear.

First the left-hand side, then the right-hand side.

Fig 3: Pressing Top And Bottom Cover
G08508794Courtesy of BMW OF NORTH AMERICA, INC.

Disconnecting the pyrotechnical unit: 

Unlock plug connection(1) AND DISCONNECT.

Fig 4: Identifying Plug Connection
G08508795Courtesy of BMW OF NORTH AMERICA, INC.

Removing pyrotechnical unit: 

Unclip pyrotechnical unit (1) from the attachment points.

Fig 5: Locating Pyrotechnical Unit Attachment Points
G08508796Courtesy of BMW OF NORTH AMERICA, INC.

Procedure for installing pyrotechnical unit: 

Bringing head restraint together: 

Pull out the complete release mechanism for push-button with a screwdriver (1).

Hold position of release mechanism.

Fig 6: Pulling Push-Button Release Mechanism Using Screwdriver
G08508797Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: A second person is required for this task.

Firmly press the front section of the head restraint (1) towards rear until limit position.

Keep position pressed.

Fig 7: Pressing Front Section Of Head Restraint
G08508798Courtesy of BMW OF NORTH AMERICA, INC.

Press the head restraint until the marked deployment range of the pyrotechnical unit is uncovered.

Fig 8: Locating Pyrotechnical Unit Deployment Range
G08508799Courtesy of BMW OF NORTH AMERICA, INC.

Inserting the pyrotechnical unit: 

Insert cotter pin of pyrotechnical unit (1) in the uncovered area.

Firmly clip in the pyrotechnical unit (1).

Installation note: 

Make sure the pyroactivator is correctly seated in the latch mechanism.

Fig 9: Locating Pyrotechnical Unit Attachment Points
G08508800Courtesy of BMW OF NORTH AMERICA, INC.

Laying wiring harness: 

Secure wiring harness (1) in carrier section with strain relief.

CONNECT AND LOCK plug connection.

Make sure once again that the pyrotechnical unit (1) is correctly seated in the retaining lugs.

Fig 10: Locating Pyrotechnical Unit And Wiring Harness
G08508801Courtesy of BMW OF NORTH AMERICA, INC.

Mounting cover: 

Clip cover onto support section.

Fit the cover and listen for it to snap into place on the left and right.

Fig 11: Identifying Headrest Cover
G08508802Courtesy of BMW OF NORTH AMERICA, INC.

Mounting the push-button: 

Insert the push-button with spring.

Fig 12: Identifying Push-Button And Spring
G08508803Courtesy of BMW OF NORTH AMERICA, INC.

Perform function check: 

Check the comfort adjustment.

Installation note: 

Correct assembly can be checked by looking at the distance between the front section of the head restraint and the push-button.

Move the front section in completely and compare the distance.

Fig 13: Checking Distance Between Front Section Of Head Restraint And Push-Button
G08508804Courtesy of BMW OF NORTH AMERICA, INC.