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64 52 524 Removing and installing/replacing heating and air conditioning system compressor (N63, X Drive, Dynamic Drive): Notes

WARNING: This page is about a different car, the 2011 BMW 750xi, 2011 BMW 750Lxi, 2010 BMW 750xi, and 2010 BMW 750Lxi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Danger of injury!
Refrigerant circuit is under high pressure!
Avoid contact with refrigerant and refrigerant oil.
Read and comply with safety instructions:
IMPORTANT: Risk of damage!
Restart engine only when A/C system has been correctly filled.
Read and comply with NOTES ON REPLACING COMPRESSOR .
Follow instructions for OPENING AND REPLACING PARTS IN REFRIGERANT CIRCUIT .
If air conditioning system is opened for more than 24 hours:
Replace desiccant insert. See REPLACING DESICCANT INSERT FOR AIR CONDITIONING SYSTEM  or REPLACING DESICCANT INSERT FOR A/C SYSTEM (CAPACITOR REMOVED) .

Necessary preliminary tasks: 

Release screw (1).

Unfasten screws (2).

Tightening torque 37 11 2AZ .

Carefully lower active stabilizer (3).

Fig 1: Identifying Lower Active Stabilizer And Screws
G06886351Courtesy of BMW OF NORTH AMERICA, INC.

Protect cooling fins (1) as shown with suitable material (2) (e.g. aluminium sheet) for the following work operations.

Fig 2: Protecting Cooling Fins Using Suitable Material
G08510102Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (2).

Tightening torque 64 53 7AZ .

Take the refrigerant line (1) off the connecting piece (3).

NOTE: Refrigerant line (1) is fed out together with the air conditioning compressor.
Fig 3: Identifying Refrigerant Line, Connecting Piece And Screw
G08510103Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Tightening torque 64 53 3AZ .

Take the refrigerant line (2) of the condenser.

NOTE: Position refrigerant line (2) in direction of arrow.
This work step makes swivelling the compressor to remove the refrigerant lines easier.
Fig 4: Removing Refrigerant Lines
G08510104Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten plug connection (1) and disconnect.

Release screw (3) (see next operation).

Unfasten screws (2).

Tightening torque 64 52 3AZ .

Take off holder (4).

Fig 5: Identifying Plug Connection, Holder And Screws
G08510105Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Seal openings or lines on compressor with special tool 32 1 270 to prevent escape of media and dirt contamination.

Secure compressor (1) against falling out.

Take compressor (1) off the crankcase and turn downwards slightly.

Release screw in the marked area at refrigerant line (2).

Tightening torque 64 52 1AZ .

Remove refrigerant line (2).

Installation note: 

Replace sealing rings.

Use special tool 00 9 030 to mount sealing rings without damaging them.

Fig 6: Removing Refrigerant Line
G08510106Courtesy of BMW OF NORTH AMERICA, INC.

Feed out compressor (1) downwards as pictured.

Installation note: 

First  refrigerant line (2) then  compressor (1) feed

Feed in refrigerant line (2) as shown via line (3) to the top.

Secure refrigerant line (2) on compressor.

Tightening torque 64 52 1AZ .

Secure compressor.

Tightening torque 64 52 3AZ .

Fig 7: Identifying Compressor, Refrigerant Line
G08510107Courtesy of BMW OF NORTH AMERICA, INC.