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27 10 010 Removing and installing transfer box (ATC 35L)

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Special tools required 

IMPORTANT: Before and after replacement, execute the "Repair" service function with the BMW diagnosis system.
IMPORTANT: After completion of work, CHECK OIL LEVEL  and top up if necessary.
Failure to comply with this requirement will result in serious damage to the transfer box!

Necessary preliminary tasks: 

Release screws.

Tightening torque 26 11 7AZ .

Remove front propeller shaft at output flange of transfer box and tie to one side.

Installation note: 

Replace screws.

Fig 1: Locating Front Propeller Shaft Output Flange Screws
G04745103Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Support transmission with special tools 00 2 030 and 23 4 050 .
Fig 2: Supporting Transmission Using Special Tools (00 2 030 And 23 4 050)
G04745104Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, release screws (1) for transmission support bracket.

Tightening torque 22 32 10AZ .

Fig 3: Identifying Gearbox Mounting Bolts
G08495640Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Remove transmission cross member.

Tightening torque 22 32 3AZ .

Tightening torque 22 32 6AZ .

Fig 4: Locating Transmission Cross-Member Mounting Screws
G04745107Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect connector (1) from transfer box control unit (linear force module) (2).

Fig 5: Identifying Transfer Box Control Unit And Connector
G08495706Courtesy of BMW OF NORTH AMERICA, INC.

Slightly lower gearbox.

Release screw connection of transfer box.

Tightening torque 27 10 1AZ .

Remove transfer box.

Installation note: 

Pay attention to dowel pin (1).

Grease dowel pin (1).

Apply a thin coat of grease to gearing.

Grease: WEICON ANTI-SEIZE.

Fig 6: Identifying Dowel Pin
G04745108Courtesy of BMW OF NORTH AMERICA, INC.