24 00 034 Removing and installing automatic transmission (GA8HP70Z) (N63 engine, model years 2013 through 2015)
Special tools required:
- Do not let skin come in contact with transmission oil and do not inhale transmission oil vapors.
- Wear protective gloves.
- Ensure adequate ventilation
After completing work, check TRANSMISSION OIL LEVEL .
Use only approved TRANSMISSION OIL .
Failure to comply with this instruction will result in serious damage to the transmission!
Necessary preliminary tasks:
- Clamp off BATTERY
- Remove both intake silencer housings
- Remove underbody protection at front and rear. See REMOVING FRONT UNDERBODY PROTECTION and REMOVING REAR UNDERBODY PROTECTION .
- Remove REINFORCEMENT PLATE
Important installation notes are described in this job item
- Remove exhaust system
- REMOVE front propeller shaft.
- Detach PROPELLER SHAFT at transfer box, release center mount.
- Tie back propeller shaft to underbody
- Important:
- Bending the propeller shaft by an excessive angle can cause premature damage to the joint/propeller shaft!
- Support engine with jack when removing transmission
Release screw (1).
Remove cover (2).
Tightening torque, 24 00 1AZ .
When unflanging the transmission, pay attention to installation position of rubber connectors (1).
Release screw (1) and remove crankshaft sensor.
Disengage cable from holder (2).
Slacken nut (1).
Undo hydraulic line and holder.
Release screw (1).
Disconnect hydraulic lines (2) to transmission oil cooler.
Installation note:
Replace sealing rings.
Keep to installation sequence.
Crank engine at vibration damper in direction of rotation until screw (1) is visible in recess.
Undo all 6 bolts on torque converter.
Tightening torque, 24 40 1AZ .
Prepare special tool (1) 24 4 161 (A) with shaped element (2) 24 4 166 as pictured.
Insert special tool 24 4 160 into recess of transmission housing and clamp gently with screw (1).
Raise by turning screw (2) and clamp down.
Then tighten down screw (1).
Screw on special tool 11 8 910 .
Tightening torque 31 10 1AZ .
Adjust distance (1) between cross bar and facing using nuts (2).
Nuts (2) must be screwed down in opposite direction after distance has been adjusted.
N63 38 mm
Supporting transmission
Support transmission with special tools 23 4 050 , 00 2 030 .
Secure transmission to mounting with tensioning strap (1).
Repair work is are described in TRANSMISSION HOLDER .
Release screws.
Remove transmission cross-member (1).
Tightening torque 22 32 3/4AZ .
Unplug connector (1) from transfer box control unit (longitudinal torque module).
Release screw (2).
Remove earth strap (3).
- Unlock and disconnect connector (1) by turning.
- Do not touch pins.
- Release cable from brackets.
- Insert special tool 24 2 390 in sealing cup.
Operations are described in:
Lower engine with transmission.
Secure engine and transmission in lowered position with engine support beam.
Then support transmission.
Release screws.
Tightening torque 24 00 1AZ .
Unflange transmission.
Installation note:
Bore (1) in drive plate must be accessible from opening in transmission housing. Check that fitting sleeves (2) are correctly fitted.
Replace damaged fitting sleeves.
Installation note:
Rotate torque converter until bore hole in torque converter is flush with bore hole in drive plate.
Flange automatic transmission to engine.