New part preparation
Luggage compartment floor, left:
Mark severance cut (1) in accordance with severance cut on vehicle + 15 mm extra material and cut.
Mark severance cut (2) in accordance with severance cut on vehicle and cut.
Open weld joints in area (3) and remove sheet section.
Luggage compartment floor, right:
Mark severance cut (1) in accordance with severance cut on vehicle + 15 mm extra material and cut.
Mark severance cut (2) in accordance with severance cut on vehicle and cut.
For all severance cuts on side members, prepare REINFORCEMENT PLATES .
Adjust new parts to fit with alignment bracket or universal mount and secure.
Flatten stamping in area (1) on both sides.
Luggage compartment floor, middle:
Mark severence cuts on new part in accordance with severance cuts on vehicle + 20 mm extra material and cut.
Set down new part in the areas of the overlap.
Adjust luggage compartment floor in combination with cross member and tail panel fit and secure.
In areas (1) to (3), set 4.2 mm diameter bore holes for blind rivets N3:
| Area | Number |
|---|---|
| 1 | 8 |
| 2 | 5 |
| 3 | 6 |
In areas (1) and (2) set 4.2 mm dia. holes for blind rivets.
| Area | Number |
|---|---|
| 1 | 2 |
| 2 | 7 |
In areas (1) and (2) set holes for blind rivets.
Area (1): 2 bore holes with dia. 6.8 mm for blind rivets N1.
Areas (2): in each case 4 bore holes with dia. 4.2 mm for blind rivets N3.
Prepare new parts for MAG welding in areas (3).
Remove new parts and deburr bore holes.