17..... Venting cooling system for intercooler (S63)

Special tools required:

00 2 030

WARNING: Danger of scalding!
Open sealing cap only after engine has cooled down.

IMPORTANT: Cooling system for intercooler has a separate cooling circuit.
Coolant is added at intercooler expansion tank.
Electric coolant pump!
FOLLOW INSTRUCTIONS FOR WORKING ON COOLING SYSTEM.

IMPORTANT: Lifetime coolant filling:

Never reuse used coolant!

When replacing and removing components which rely on the corrosion protection effect of the coolant, it is essential to change the coolant. The cooling system must therefore be drained and refilled.

In the case of other removal work involving the draining of partial quantities of coolant, replace these quantities which have been drained with new coolant.

IMPORTANT: Risk of slipping due to coolant on the floor.
Risk of injury!

Catch and dispose of drained coolant in drip tray (1) and if necessary special tool 00 2 030 (universal hydraulic lifting equipment).

Recycling

Observe country-specific waste-disposal regulations.

Fig 1: Identifying Drip Tray And Special Tool (00 2 030)

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: The following venting procedure is necessary when a part is replaced in the cooling system or when the cooling system is refilled.

Add coolant

Coolant is added at intercooler expansion tank.

Use only approved coolant. Observe mixture ratio. See RADIATOR - OPERATING FLUIDS .

Fig 2: Locating Intercooler Expansion Tank

Courtesy of BMW OF NORTH AMERICA, INC.

Venting cooling system

NOTE: Do not leave the coolant expansion tank cap open during the venting procedure.

Add coolant up to top edge of expansion tank. Coolant must not drop any further! No drop in coolant for approx. 1 minute.
Connect battery charger.
Switch the ignition on.
Set heater to maximum temperature. Press "Automatic" button. Then reduce fan to lowest setting.
Press accelerator pedal for 15 seconds to floor. Engine must not be started.
The venting procedure is started when the accelerator pedal is pressed and takes approx. 12 minutes.
Refill expansion tank up to top edge immediately after drawing off until empty.
Adjust expansion tank to maximum level at end of venting process.
Check cooling system for leaks.
Close expansion tank.
If the venting procedure has to be carried out again, allow DME to drop completely (ignition key removed for approx. 3 minutes), then repeat from Point 5.