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51 16 992 Disassembling and assembling lock barrel (lock barrel removed)

Necessary preliminary tasks: 

NOTE:
  • Lock barrel repair kit (part number: 7 001 461 valid for:  E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E84, E85, E86, E90, E91, E92, E93

Sort supplied clamps (1) by stamped numerical sequence (X) in ascending order and number (Y).

Fig 1: Identifying Retainers In Numerical Sequence
G06180372Courtesy of BMW OF NORTH AMERICA, INC.

Insert spring (1) into first lock barrel position (2).

NOTE: Lock barrel version (2) differs from vehicle to vehicle.
Fig 2: Identifying Spring And Lock Barrel
G06180373Courtesy of BMW OF NORTH AMERICA, INC.

Insert clamp (1) with lowest number (X) of first position (Y) in lock barrel (2) and snap audibly into place.

NOTE: Number of clamps (1) differs from vehicle to vehicle.
Fig 3: Identifying Retainer And Lock Barrel
G06180374Courtesy of BMW OF NORTH AMERICA, INC.

Insert ignition key (1) in lock barrel (3) and check whether retainer (2) is flush with housing.

Fig 4: Checking Retainer Flushness
G06180375Courtesy of BMW OF NORTH AMERICA, INC.

If clamp (2) is not OK, press clamp (2) out of lock barrel (3) with a suitable tool (1).

Continue with next number (X) higher of first position (Y) until clamp is OK.

The continue with all the other positions in accordance with the above-mentioned procedure.

Fig 5: Pressing Retainer Out Of Lock Cylinder Using Suitable Tool
G06180376Courtesy of BMW OF NORTH AMERICA, INC.