Necessary preliminary work
(cylinder bank 5 to 8)
- Remove LEFT CYLINDER HEAD COVER .
- Check TIMING .
- Remove LEFT INLET ADJUSTMENT UNIT .
With cylinder no. 1 at 150° before firing TDC there is no piston in the TDC position.
Rotate exhaust camshaft (2) at dihedron with a fork wrench into a suitable position.
Release bolts of camshaft bearings in sequence (10 to 1) in 1/2 turns.
Set down all bearing caps in a tidy and orderly fashion on special tool 11 4 480 .
Remove roller tappet from bearing cap (2 and 3) of high pressure pump and set down on special tool 11 4 480 .
Remove left exhaust camshaft and set down on special tool 11 4 480 .
Do "not" remove rocker arms (1) on exhaust side.
If necessary, replace plain compression rings (1).
Press compression ring (1) on one side into groove, pull up on other side and remove catch.
Carefully pull compression ring (1) apart and remove towards front.
Ends of compression rings (1) point upwards.
Make sure compression rings (1) are engaged at ends.
Make sure rocker arms (1) are secured as illustrated on hydraulic valve clearance compensating elements and on valves.
Align all rocker arms (1) straight.
Coat all bearing positions with engine oil.
Install exhaust camshaft (1).
Insert exhaust camshaft (1) so that cams point to side at cylinder 5 as shown in picture.
All bearing caps are coded and can only be installed in one position.
All bearing caps are marked:
L= Cylinders 1 - 4.
R= Cylinders 5 - -8.
E= Intake side
A= Exhaust side
1= designation from 1 to 5
Insert all bolts.
Tighten down bolts in sequence (1 to 10) in 1/2 turns.
Tightening torque: 11 31 6AZ .
Tightening torque: 11 31 7AZ .
Insert tappets for high-pressure pump.
Install INLET ADJUSTMENT UNITS .
Adjust VALVE TIMING .
Assemble engine.