52 14 886 Replacing gas cartridge for crash-active headrest on left or right (up to 09/2010)

WARNING: Read and comply with SAFETY REGULATIONS for handling airbag modules and pyrotechnical belt tensioners.
Incorrect handling may result in triggering of the crash-active headrest and thereby cause injury.

Switch off the ignition!

Necessary preliminary tasks:

Disconnect BATTERY NEGATIVE CABLE
Adjust head restraint towards top to maximum extent

IMPORTANT: Renewal of pyrotechnics may be carried out up to 5 times.
Triggering frequency is denoted on the sticker on the head restraint carrier.
Labels are available as spare parts.

Starting situation:

Head restraint is in the crash position after activation.

NOTE: Pyroactivator can only be removed in the triggered state.

The complete head restraint must be replaced in the event of a crash-active headrest fault message and non-activated pyroactivator.

Fig 1: Identifying Head Restraint

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Removing cover:

Raise cover (1) and pull rearwards.

Fig 2: Pulling Head Restraint Cover

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Removing pyrotechnics:

Press together mounting (1) for pyrotechnics at tabs.

Feed out pyrotechnics.

Fig 3: Pressing Pyrotechnics Mounting Tabs

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Removing pyroactivator:

Pull pyroactivator (2) out of mount (1) for pyrotechnics.

Unlock PLUG CONNECTION (3) and disconnect.

IMPORTANT: Dispose of plastic element and pyroactivator.

Fig 4: Identifying Mounting, Pyroactivator And Plug Connection

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Procedure for installing pyrotechnics:

Bringing head restraint together - version without button (multifunction seat):

Pull apart spring catches and push together head restraint.

Maintain position.

Fig 5: Pulling Head Restraint

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Bringing head restraint together - version with button (basic version):

Press button (1) and push head restraint together.

Maintain position.

Fig 6: Pressing Head Restraint Button

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Locking release plate:

Hold pushed-together head restraint in position and push release plate (1) upwards up to limit position.

Release plate (1) must audibly snap into place.

Fig 7: Pushing Release Plate

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Checking head restraint lock:

Check end position of release plate (1).

All four springs must be engaged (snapped into place).

Fig 8: Locating Release Plate Springs

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Replacing pyrotechnics:

Connect connector (1) to new pyroactivator (2) and LOCK .

Clip pyroactivator (2) into new mount (3).

Fig 9: Identifying Connector, Pyroactivator And Mounting

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Installing pyrotechnics:

Press together mounting for pyrotechnics at tabs.

Insert mounting for pyrotechnics into release plate and tilt in upward direction.

Mounting for pyrotechnics must audibly snap into place.

NOTE: Check seating of retaining lugs in mounting.

Fig 10: Pressing Pyrotechnics Mounting Tabs

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Laying wiring harness:

Secure wiring harness in support section with strain relief.

Fig 11: Securing Carrier Section Wiring Harness

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Mounting cover:

Clip cover onto support section.

Cover must audibly snap into place.

Fig 12: Installing Clip Cover On Carrier Section

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