41 63 003 Replacing cover bowl: Notes

Necessary preliminary tasks:

Remove FLAP FOR FUEL FILLER NECK

NOTE: Carry over schematic representation to the relevant vehicle type.

IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

Following new body parts are required:

(1) Filler bowl

Fig 1: Identifying Filler Bowl

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Release rubber collar (1) from cover bowl (2) by pressing inward.

NOTE: Rubber collar (1) remains attached to vehicle.

Fig 2: Identifying Rubber Collar And Cover Bowl

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Press retaining strap (1) inwards and remove.

Remove grommets (2).

NOTE: Grommets (2) are replaced with new cover bowl.

Fig 3: Identifying Retaining Strap And Grommets

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Turn sleeve (1) through approx. 45° and pull out in direction of arrow.

Fig 4: Turning Sleeve

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Installation note:

Locks (1) on left/right of cover (2) must not be damaged.

Fig 5: Identifying Locks And Cover

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NOTE: For purposes of clarity, picture shows cover bowl removed.

Insert screwdriver to specified measurement a and unlock cover bowl catch.

Measurement a = approx. 10 mm

Fig 6: Identifying Cover Bowl Catch Dimension

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Keep cover bowl tensioned with pliers (1).

Unlock catches individually with screwdriver (2).

Unlock catches in following order:

Top left
Bottom left
Top right
Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 7: Unlocking Catches

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Close hinge arm (1).

IMPORTANT: Do not damage sheet metal flange of side panel.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 8: Twisting Out Cover Bowl

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