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Home >> BMW >> 2012 >> 640i 2D Convertible >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Turbocharger, Intake Plenum, Water Pump, Thermostat, And Oxygen Sensors - Repair - F12 >> Intake Manifold >> 11 61 050 Removing and installing intake plenum (N55)

11 61 050 Removing and installing intake plenum (N55)

Necessary preliminary work: 

Disconnect all plug connections (1) on engine control unit.

Fig 1: Identifying Engine Control Unit Plug Connections
G09846223Courtesy of BMW OF NORTH AMERICA, INC.

Open retaining clip (1).

Release wiring harness section (2) from retaining clip (1).

Fig 2: Identifying Wiring Harness Retaining Clip
G09846224Courtesy of BMW OF NORTH AMERICA, INC.

Release all wiring harness sections from holder (1).

Disconnect plug connection (2) at charging pressure sensor.

Fig 3: Identifying Charging Pressure Sensor Plug Connection
G09846225Courtesy of BMW OF NORTH AMERICA, INC.

Release all wiring harness sections from holders (1 and 2).

Fig 4: Identifying Wiring Harness Sections And Holders
G09846226Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) on tank vent valve.

Fig 5: Identifying Tank Vent Valve Plug Connection
G09846227Courtesy of BMW OF NORTH AMERICA, INC.

Press and hold down the unlocking device on the vacuum line (1) on the vacuum reservoir (cylinder head cover) in direction of arrow.

Detach vacuum line (1) in upward direction.

Fig 6: Unlocking Vacuum Line
G09844385Courtesy of BMW OF NORTH AMERICA, INC.

Detach vacuum line (2) in upward direction.

Fig 7: Identifying Vacuum Line
G09846229Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1) on throttle valve drive.

Fig 8: Identifying Throttle Valve Drive Plug Connection
G09846230Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Tightening torque: 11 61 2AZ .

Unscrew nuts (2).

Tightening torque: 11 61 1AZ .

Fig 9: Identifying Intake Plenum Screw And Nuts
G09846231Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Replace all gaskets.

Assemble engine.