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Home >> BMW >> 2012 >> 535i GT >> Repair and Diagnosis >> Collision >> Dimensions >> COLLISION - BODY PANEL REPAIR (F07) (GT Sedan) (535i GT) >> Support Members >> 41 11 091 Replacing Engine Support In Front Of Bulkhead, Left >> New part preparation

New part preparation

Mark severance cuts on new parts in accordance with severance cuts on vehicle and cut.

Prepare REINFORCEMENT PLATES  at severance cuts.

Remove adhesive residue in areas (1).

IMPORTANT: Do not damage aluminium spring strut dome (2)!

Then FLAME-COAT  bonding surfaces of spring strut dome.

Grind bonding surfaces  on engine support blank accordingly. (Structure bonding)

Adjust new parts and reinforcement plates using alignment bracket or universal mount and secure

Fig 1: Identifying Aluminium Spring Strut Dome And Adhesive Residue Areas
G08423594Courtesy of BMW OF NORTH AMERICA, INC.

In areas (1) and (2), transfer bore holes Ø 6.8 mm for blind rivets to new part on engine support.

Fig 2: Identifying Rivet Connection Areas
G08423595Courtesy of BMW OF NORTH AMERICA, INC.