LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2012 >> 535i Automatic Trans >> Repair and Diagnosis >> Restraints >> Restraints Control Systems >> Restraints - Repair >> Gas Generators, Airbag Modules (With Steering Wheel Airbag 3234) >> 52 17 886 Replacing gas cartridge for crash-active headrest on left or right (vehicles from 07/2013)

52 17 886 Replacing gas cartridge for crash-active headrest on left or right (vehicles from 07/2013)

WARNING: Read and comply with SAFETY REGULATIONS for handling airbag modules and pyrotechnical belt pretensioners.
Incorrect handling may result in triggering of the crash-active headrest and thereby cause injury.

Switch off the ignition!

Necessary preliminary tasks: 

IMPORTANT: Renewal of pyrotechnics may be carried out up to 5 times.
Triggering frequency is denoted on the sticker on the head restraint carrier.
Labels are available as spare parts.

Starting situation: 

Head restraint is in the crash position after activation.

NOTE: Firing unit can only be removed in the triggered state.

The complete head restraint must be replaced in the event of a crash-active headrest fault message and non-activated igniter.

Fig 1: Removing Head Restraint
G08486395Courtesy of BMW OF NORTH AMERICA, INC.

Removing cover: 

Insert flat plastic wedge in marked area.

Unlock cover towards bottom and simultaneously press towards rear.

Repeat procedure on other side.

Fig 2: Removing Cover
G08486896Courtesy of BMW OF NORTH AMERICA, INC.

Press cover towards top to unlock latch mechanism in marked area.

Simultaneously pull cover towards rear.

Fig 3: Pressing Cover Towards Top
G08486897Courtesy of BMW OF NORTH AMERICA, INC.

Put down cover towards rear.

Fig 4: Putting Down Cover Towards Rear
G08486898Courtesy of BMW OF NORTH AMERICA, INC.

Removing pyrotechnics: 

Press together mounting (1) for pyrotechnics at tabs.

Feed out pyrotechnics.

Fig 5: Pressing Mounting For Pyrotechnics At Tabs
G05479274Courtesy of BMW OF NORTH AMERICA, INC.

Removing pyroactivator: 

Pull pyroactivator (2) out of mount (1) for pyrotechnics.

Unlock PLUG CONNECTION  (3) and disconnect.

IMPORTANT: Dispose of plastic element and pyroactivator.
Fig 6: Identifying Pyroactivator, Mount And Plug Connection
G05479275Courtesy of BMW OF NORTH AMERICA, INC.

Procedure for installing pyrotechnics: 

Bringing head restraint together (multifunction seat): 

Pull apart spring catches and push together head restraint.

Maintain position.

Fig 7: Pushing Head Restraint
G05479276Courtesy of BMW OF NORTH AMERICA, INC.

Locking release plate: 

Hold pushed-together head restraint in position and push release plate (1) upwards up to limit position.

Release plate (1) must audibly snap into place.

Fig 8: Pushing Release Plate
G05479278Courtesy of BMW OF NORTH AMERICA, INC.
Fig 9: Identifying Release Plate And Spring
G09929977Courtesy of BMW OF NORTH AMERICA, INC.

Checking head restraint lock: 

Check end position of release plate (1).

All four springs (2) must be engaged.

Replacing pyrotechnics: 

Connect connector (1) to new pyroactivator (2) and LOCK .

Clip pyroactivator (2) into new mount (3).

Fig 10: Identifying Pyroactivator Connector And Mount
G05479280Courtesy of BMW OF NORTH AMERICA, INC.

Installing pyrotechnics: 

Press together mounting for pyrotechnics at tabs.

Insert mounting for pyrotechnics into release plate and tilt in upward direction.

Mounting for pyrotechnics must audibly snap into place.

NOTE: Check seating of retaining lugs in mounting.
Fig 11: Pressing Mounting For Pyrotechnics At Tabs
G05479281Courtesy of BMW OF NORTH AMERICA, INC.

Laying wiring harness: 

Secure wiring harness in support section with strain relief.

Fig 12: Secure Wiring Harness In Carrier Section With Strain Relief
G05479282Courtesy of BMW OF NORTH AMERICA, INC.

Mounting cover: 

Clip cover onto support section.

Cover must audibly snap into place.

Fig 13: Clipping Cover Onto Carrier Section
G05479283Courtesy of BMW OF NORTH AMERICA, INC.