Overview of rear window bonding (E92)

Fig 1: Overview Of Rear Window Bonding (E92)

Courtesy of BMW OF NORTH AMERICA, INC.

Attach special tool 51 3 010 twice to tool trolley. Moisten suction faces and secure rear window from outside. If reusing removed rear window, remove adhesive residue down to 0.5 mm.

Fit rubber surround (5), paying attention to center markings.

Almost vertical part (B) of adhesive bead (1) must be facing window edge.

Spread bead joint with special tool. 00 9 322

NOTE: Adhesive area for plastic adhesive tapes (1) must be free from grease and dust.
Open tailgate.

Carefully working on rear window with special tool 51 3 010 :

Fig 2: Adhesive Area For Plastic Adhesive Tapes

Courtesy of BMW OF NORTH AMERICA, INC.

Set position at top at distance (A) to roof edge
Align sides evenly
Insert at bottom and press down
If necessary press the rear window upwards and set gap dimension (A)
Secure in terms of height in this position at top with yellow plastic adhesive tapes (1)

5± 0.5 mm

Preload on top of windscreen to prevent wind noise:

Rear window (1) must be lower than roof outer skin (2). This is the only way to prevent wind noises.

Position special tool 51 0 010 in center of vehicle depending on dimension (A) and check underprotrusion of rear window (1).

Rear window stand (A):

A = 3.4 ±1.0 mm

Fig 3: Positioning Special Tool 51 0 010 In Center Of Vehicle
Courtesy of BMW OF NORTH AMERICA, INC.
X = Measurement stages 1... 4 mm