11 12 100 Removing and installing cylinder head (N54, N54T)
Special tools required:
Aluminum screws/bolts are permitted with and without
color coding (blue).
For reliable identification:
Aluminum screws/bolts are not magnetic .
Jointing torque and angle of rotation must be observed without fail (risk of damage) .
Necessary preliminary tasks
- Remove ENGINE .
- Remove INTAKE AND EXHAUST CAMSHAFT ADJUSTERS .
Release screws (1).
Unclip timing chain module (3) at junction (2) and remove towards top.
Set down timing chain.
This would cause the timing chain on the crankshaft sprocket to jam or jump.
Installation note:
The timing chain is lifted out with a hook only during assembly.
Release screws (1).
Tightening torque: 11 12 3AZ .
Release cylinder head bolts (1) M9 with special tool 11 4 420 .
Tightening torque: 11 12 2AZ .
Release cylinder head bolts (1) M10 with special tool 11 8 580 from outside inwards.
Tightening torque: 11 12 1AZ .
Risk of damage!
Jointing torque and angle of rotation must be observed without fail.
Washers (1) of cylinder head bolts can only be removed with a magnet (2) between cylinder head and bearing strip.
Secure special tool 11 0 320 with existing cylinder head cover bolts (1).
Tightening torque: 11 12 4AZ .
Weight of cylinder head with add-on parts is approx. 40 kg.
Do not set cylinder head down on sealing face, risk of damage to valves.
Insert 11 4 430 special tool into bore holes.
Remove coarse residues on sealing surfaces with special tool 11 4 471 from cylinder head and crankcase.
Remove fine residues on sealing surfaces with special tool 11 4 472 from cylinder head and crankcase.
There must be no fluids or contaminants in any of the threaded holes (1) for the cylinder head bolt connections.
Risk of cracking and corrosion!
Clean all threaded holes.
Installation note:
Replace CYLINDER HEAD GASKET .
Installation note:
Fit new cylinder head screws.
Insert cylinder head bolts (1 to 10) with special tool 11 8 580 .
Tightening torque: 11 12 1AZ .
Insert cylinder head bolts (11 to 14) with special tool 11 4 420 .
Tightening torque: 11 12 2AZ .
Observe sequence for tightening cylinder head bolts without fail.
Installation note:
- Jointing torque:
All cylinder head bolts 1 to 14 to 30 Nm
- 1st angle of rotation:
All cylinder head bolts 1 to 14 to 90°
- 2nd angle of rotation:
Only cylinder head bolts 1 to 10 to 90°
- 3rd angle of rotation:
All cylinder head bolts 1 to 14 to 45°
Installation note:
Replace screws (1).
Tightening torque: 11 12 3AZ .
Assemble engine.