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Home >> BMW >> 2012 >> 335is 2D Coupe >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Engine - Repair - E92 >> Cylinder Head And Cylinder Head Cover >> 11 12 100 Removing and installing cylinder head (N54, N54T)

11 12 100 Removing and installing cylinder head (N54, N54T)

Special tools required: 

IMPORTANT: Aluminum screws/bolts must be replaced each time they are released. 
Aluminum screws/bolts are permitted with and without
color coding (blue).
For reliable identification:
Aluminum screws/bolts are not magnetic  .
Jointing torque and angle of rotation must be observed without fail (risk of damage)  .

Necessary preliminary tasks 

Release screws (1).

Unclip timing chain module (3) at junction (2) and remove towards top.

Set down timing chain.

IMPORTANT: If the timing chain is stowed in the gear case, the crankshaft must no longer be rotated.
This would cause the timing chain on the crankshaft sprocket to jam or jump.
Fig 1: Identifying Timing Chain Module, Junction And Screws
G09844299Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

The timing chain is lifted out with a hook only during assembly.

NOTE: The lowest screw can only be released when the timing chain module is pressed forward slightly.
IMPORTANT: Secure the lowest screw with a gripper against falling down.

Release screws (1).

Tightening torque: 11 12 3AZ .

Fig 2: Identifying Timing Chain Module Screws
G09844300Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Observe different bolt heads.

Release cylinder head bolts (1) M9 with special tool 11 4 420 .

Tightening torque: 11 12 2AZ .

Fig 3: Releasing Cylinder Head Bolts Using Special Tool
G09844301Courtesy of BMW OF NORTH AMERICA, INC.

Release cylinder head bolts (1) M10 with special tool 11 8 580 from outside inwards.

Tightening torque: 11 12 1AZ .

IMPORTANT: All cylinder head bolts must be replaced. 
Risk of damage! 
Jointing torque and angle of rotation must be observed without fail.
Fig 4: Releasing Cylinder Head Bolts Using Special Tool
G09844302Courtesy of BMW OF NORTH AMERICA, INC.

Washers (1) of cylinder head bolts can only be removed with a magnet (2) between cylinder head and bearing strip.

Fig 5: Identifying Cylinder Head Washer And Magnet
G09844303Courtesy of BMW OF NORTH AMERICA, INC.

Secure special tool 11 0 320 with existing cylinder head cover bolts (1).

Tightening torque: 11 12 4AZ .

IMPORTANT: Removing and install cylinder head with a second person helping.
Weight of cylinder head with add-on parts is approx. 40 kg.
Do not set cylinder head down on sealing face, risk of damage  to valves.
Fig 6: Securing Special Tool (11 0 320) To Cylinder Head
G09844304Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Set down cylinder head with intake and exhaust camshafts on side only, risk of damage  to valves (1).
Fig 7: Identifying Cylinder Head Valves
G09844305Courtesy of BMW OF NORTH AMERICA, INC.

Insert 11 4 430 special tool into bore holes.

Fig 8: Inserting (11 4 430) Special Tool Into Bore Holes
G09844306Courtesy of BMW OF NORTH AMERICA, INC.

Remove coarse residues on sealing surfaces with special tool 11 4 471 from cylinder head and crankcase.

IMPORTANT: Do not use any metal-cutting tools.
Fig 9: Removing Coarse Residue Using Special Tool From Cylinder Head And Crankcase
G09844307Courtesy of BMW OF NORTH AMERICA, INC.

Remove fine residues on sealing surfaces with special tool 11 4 472 from cylinder head and crankcase.

IMPORTANT: Do not use any metal-cutting tools.
Fig 10: Removing Fine Residue Using Special Tool From Cylinder Head And Crankcase
G09844308Courtesy of BMW OF NORTH AMERICA, INC.

There must be no fluids or contaminants in any of the threaded holes (1) for the cylinder head bolt connections.

Risk of cracking and corrosion! 

Clean all threaded holes.

Installation note: 

Replace CYLINDER HEAD GASKET .

Fig 11: Identifying Cylinder Head Bolt Threaded Holes
G09844309Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Observe sequence for tightening cylinder head bolts without fail.

Installation note: 

Fit new cylinder head screws. 

Insert cylinder head bolts (1 to 10) with special tool 11 8 580 .

Tightening torque: 11 12 1AZ .

Insert cylinder head bolts (11 to 14) with special tool 11 4 420 .

Tightening torque: 11 12 2AZ .

Fig 12: Cylinder Head Bolts Tightening/Loosening Sequence (N54, N54T)
G09844310Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Graphic shows intake and exhaust camshafts removed.

Observe sequence for tightening cylinder head bolts without fail. 

IMPORTANT: The 2nd angle of rotation relates only to cylinder head bolts 1 to 10.

Installation note: 

Installation note: 

Replace screws (1). 

Tightening torque: 11 12 3AZ .

IMPORTANT: Secure the lowest screw with a gripper against falling down.
Fig 13: Identifying Cylinder Head Screws
G09844311Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.