LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2011 >> Z4 35is >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine - Repair (N54) >> Housing Cover >> 11 14 151 Replacing radial crankshaft seal on transmission side (N54N54T) from 01.01.09

11 14 151 Replacing radial crankshaft seal on transmission side (N54N54T) from 01.01.09

Necessary preliminary tasks: 

IMPORTANT:

Magnet wheel (1) is magnetic.

Keep magnet wheel (1) in a plastic bag away from metallic debris.

Remove magnet wheel (1) from crankshaft.

Fig 1: Identifying Magnet Wheel
G00524203Courtesy of BMW OF NORTH AMERICA, INC.

Release screw on pulse sensor (1).

Slide PULSE SENSOR (2) upwards.

Fig 2: Identifying Pulse Sensor And Screw
G00524204Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT:

Drill size maximum 2.5 millimeters.

Remove shavings immediately.

Drill a hole with a drill (1) in the radial shaft seal (see arrow).

Fig 3: Drilling Hole In Radial Shaft Seal Using Drill
G00524205Courtesy of BMW OF NORTH AMERICA, INC.

Immediately carefully remove shavings on the radial shaft seal (1).

Fig 4: Identifying Radial Shaft Seal
G00524206Courtesy of BMW OF NORTH AMERICA, INC.

Screw in special tool 23 0 490 in direction of arrow.

Drive out radial shaft seal with impact weight in direction of arrow.

IMPORTANT: Immediately carefully remove residual shavings.
Fig 5: Screwing In Special Tool 23 0 490 In Clockwise Direction
G00524207Courtesy of BMW OF NORTH AMERICA, INC.

Prepare radial shaft seal (1) on special tool 11 8 220.

Fig 6: Identifying Radial Shaft Seal On Special Tool 11 8 220
G06904210Courtesy of BMW OF NORTH AMERICA, INC.

Position the radial shaft seal (1) with special tool 11 8 220 on the crankshaft.

Fig 7: Positioning Radial Shaft Seal Using Special Tool 11 8 220 On Crankshaft
G06904211Courtesy of BMW OF NORTH AMERICA, INC.

Brush radial shaft seal (1) over the special tool 11 8 220.

Move radial shaft seal (1) parallel up against the crankcase.

Fig 8: Moving Radial Shaft Seal Parallel Up Against Crankcase
G06904212Courtesy of BMW OF NORTH AMERICA, INC.

Fasten special tool 11 9 182 (synchronizing key) with special tool 11 9 184 (screw) on the crankshaft.

Fig 9: Fastening Special Tool 11 9 182 With Special Tool 11 9 184 On Crankshaft
G00524208Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Prepare special tool 11 9 181 (bush) for installation.

Connect special tool 11 9 185 (ring) onto special tool 11 9 181 (bush).

Fig 10: Connecting Special Tool 11 9 185 Onto Special Tool 11 8 181
G06904214Courtesy of BMW OF NORTH AMERICA, INC.

Pull on radial shaft seal with special tools 11 9 181 (bush) and 11 9 185 (ring) in combination with special tool 11 9 183 (nut).

Fig 11: Installing Rear Crankshaft Seal Using Tool 119 180/181
G06975605Courtesy of BMW OF NORTH AMERICA, INC.

Screw on radial shaft seal with special tool 11 9 183 (nut) to limit position.

Fig 12: Screwing On Radial Shaft Seal Using Special Tool 11 9 183
G06904216Courtesy of BMW OF NORTH AMERICA, INC.

Remove all special tools.

Assemble engine.