41 11 028 Replacing Left Engine Carrier (Partial Replacement Before Front Axle)

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Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved spot-welding apparatus for repairs, see 41 00... Workshop equipment .

Place vehicle on straightening bench.

Fig 1: Identifying Engine Carrier

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Open weld joints in area (1).

Fig 2: Identifying Weld Joint Areas

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Open weld joints in areas (1).

Fig 3: Identifying Weld Joint Areas

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NOTE: For purposes of clarity, picture shows the support carrier removed.

Mark severance cut in accordance with measurement a and cut.

Measurement a=150 mm from bore dia. 20 mm

Preparation of new part:

Mark severance cut in accordance with vehicle and cut.

Installation:

Adjust new part to fit with straightening attachment or universal mount.

Internal reinforcement plate in engine carrier is no longer welded. To avoid grinding noises, maintain a gap of approx. 3 mm.

Fig 4: Identifying Cut Mark Area

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Preparation of new part:

Mark severance cut to match vehicle and cut.

In areas (1) the engine support can no longer be welded.

To avoid groaning noises, grind down component in areas (1) by approx. 2 mm.

Installation note:

Adjust new part to fit with set of attachments or universal mount.

Weld in REINFORCEMENT PLATE at severance cut.

Fig 5: Identifying Engine Support Welded Areas

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