41 35 102 Replacing Rear Left Side Panel (Partial Replacement Before Longitudinal Member Cover)

WARNING: This page is about a different variant/trim than selected.

Read contents of BODY, GENERAL .

Spot-weld bonding is used on this vehicle. Observe specific procedure .

Use only approved spot-welding apparatus for repairs, see WORKSHOP EQUIPMENT !

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Following new body parts are required:

Fig 1: Identifying Partial Section, Rear Side Panel

Courtesy of BMW OF NORTH AMERICA, INC.

Fig 2: Identifying Cut Mark Area

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cuts in accordance with specified measurements and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = 260 mm from roof edge

Measurement b = 130 mm

Measurement c = approx. 190 mm from middle of lower lock striker screw point

Open weld joints in areas (1).

Open adhesive bond in area (3).

Installation information:

Apply window glass adhesive to cavity acoustic baffle (2).
Weld in reinforcing panels at all severance cuts, see 41 00... Welding in reinforcement plate (steel plate) .

Open weld joints in areas (1).

Open brazed joints in areas (2).

Fig 3: Identifying Weld Joints Area & Brazed Joint Areas

Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Take off side panel.

Fig 4: Identifying Weld Joints Area

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Braze new part in areas (1).

Fig 5: Identifying New Part Areas

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Apply adhesive in area (1).

Fig 6: Identifying Adhesive Area

Courtesy of BMW OF NORTH AMERICA, INC.