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11 12 100 Removing and installing cylinder head (N54)

Special tools required: 

IMPORTANT: Aluminium screws/bolts must be replaced each time they are released  .
Aluminium screws/bolts are permitted with and without color coding (blue).

For reliable identification:

Aluminium screws/bolts are not magnetic  .

Jointing torque and angle of rotation must be observed without fail (risk of damage). 

Necessary preliminary tasks: 

Release screws (1).

Unclip timing chain module (3) at junction (2) and remove towards top.

Set down timing chain.

Fig 1: Identifying Timing Chain Module And Screws
G04754783Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: If the timing chain is stowed in the gear case, the crankshaft must no longer be rotated.
This would cause the timing chain on the crankshaft sprocket to jam or jump.

Installation note: 

The timing chain is lifted out with a hook only during assembly.

NOTE: The lowest screw can only be released when the timing chain module is pressed forward slightly.
Fig 2: Identifying Screws
G04754784Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Secure the lowest screw with a gripper against falling down.

Release screws (1).

Tightening torque 11 12 3AZ .

IMPORTANT: Observe different bolt heads.

Release cylinder head bolts (1) M9 with special tool 11 4 420 .

Tightening torque 11 12 2AZ .

Fig 3: Releasing Cylinder Head Bolts M9 With Special Tool (11 4 420)
G04754785Courtesy of BMW OF NORTH AMERICA, INC.

Release cylinder head bolts (1) M10 with special tool 11 8 580 from outside inwards.

Tightening torque 11 12 1AZ .

Fig 4: Releasing Cylinder Head Bolts Using Special Tool (11 8 580)
G04754786Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: All cylinder head bolts must be replaced.
Risk of damage!
Jointing torque and angle of rotation must be observed without fail.

Washers (1) of cylinder head bolts can only be removed with a magnet (2) between cylinder head and bearing strip.

Fig 5: Removing Cylinder Head Bolt Washer Using Magnet
G04754787Courtesy of BMW OF NORTH AMERICA, INC.

Secure special tool 11 0 320 with existing cylinder head cover bolts (1).

Tightening torque 11 12 4AZ .

IMPORTANT: Removing and install cylinder head with a second person helping.
Weight of cylinder head with add-on parts is approx. 40 kg.
Do not set cylinder head down on sealing face, risk of damage  to valves.
Fig 6: Securing Special Tool (11 0 320) With Bolts
G04751043Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Set down cylinder head with intake and exhaust camshafts on side only, risk of damage to valves (1).
Fig 7: Identifying Valves
G04754789Courtesy of BMW OF NORTH AMERICA, INC.

Insert 11 4 430 special tool into bore holes.

Fig 8: Inserting Special Tool (11 4 430) Into Bore Holes
G04751049Courtesy of BMW OF NORTH AMERICA, INC.

Remove coarse residues on sealing surfaces with special tool 11 4 471 from cylinder head and crankcase.

IMPORTANT: Do not use any metal-cutting tools.
Fig 9: Removing Coarse Residues On Sealing Surfaces Using Special Tool (11 4 471)
G04751045Courtesy of BMW OF NORTH AMERICA, INC.

Remove fine residues on sealing surfaces with special tool 11 4 472 from cylinder head and crankcase.

IMPORTANT: Do not use any metal-cutting tools.
Fig 10: Removing Fine Residues On Sealing Surfaces Using Special Tool (11 4 472)
G04751046Courtesy of BMW OF NORTH AMERICA, INC.

There must be no fluids or contaminants in any of the threaded holes (1) for the cylinder head bolt connections.

Risk of cracking and corrosion! 

Clean all threaded holes.

Installation note: 

Replace CYLINDER HEAD GASKET .

Fig 11: Identifying Threaded Hole
G06904114Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Observe sequence for tightening cylinder head bolts without fail.

Installation note: 

Fit new cylinder head screws. 

Fig 12: Cylinder Head Bolts Tightening/Loosening Sequence
G04754793Courtesy of BMW OF NORTH AMERICA, INC.

Insert cylinder head bolts (1 to 10) with special tool 11 8 580 .

Tightening torque 11 12 1AZ .

Insert cylinder head bolts (11 to 14) with special tool 11 4 420 .

Tightening torque 11 12 2AZ .

NOTE: Illustration shows intake and exhaust camshafts removed.

Observe sequence for tightening cylinder head bolts without fail. 

IMPORTANT: The 2nd angle of rotation relates only to cylinder head bolts 1 to 10.

Installation note: 

Installation note: 

Replace screws (1). 

Tightening torque 11 12 3AZ .

IMPORTANT: Secure the lowest screw with a gripper against falling down.
Fig 13: Identifying Screws
G04754784Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.