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Home >> BMW >> 2011 >> 335i 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 39 (Collision - Body Panel Repair (E90)) >> Luggage Compartment Floor >> 41 12 590 Luggage Compartment Floor Replacement (Complete, I.E. Including Inner Wheel Arch Section On The Left Or Right, Tail Panel Removed) >> New Part Preparation

New Part Preparation

WARNING: This page is about a different variant/trim than selected.

Mark severance cut (1) in accordance with dimension and cut.

IMPORTANT: Cut outer metal panel only.

Dimension a=170 mm

Measurement b = 110 mm

Fig 1: Cut Outer Metal Panel Dimension
G09838654Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (2).

Installation note: 

The removed part will be refitted.

Fig 2: Identifying Welded Connections Area
G09838655Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Mark severance cut (2) in accordance with vehicle and cut.

IMPORTANT: Cut outer metal panel only.
Fig 3: Identifying Severance Cut And Welded Connections Area
G09838656Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (1).

Fig 4: Identifying Welded Connections Areas
G09838657Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Installation note: 

The removed part (2) will be refitted.

Fig 5: Identifying Welded Connections And Removed Part Area
G09838658Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Mark severance cut (2) in accordance with vehicle and cut.

Prepare REINFORCEMENT PLATES  at severance cuts.

Adjust new parts to fit with alignment bracket or universal mounting.

Before welding in, also adjust tail panel, tailgate and rear lights to fit.

Fig 6: Identifying Severance Cut And Welded Connections Area
G09838659Courtesy of BMW OF NORTH AMERICA, INC.