LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2011 >> 335i 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 39 (Collision - Body Panel Repair (E90)) >> Luggage Compartment Floor >> 41 12 560 Luggage Compartment Floor Replacement (Complete With Both Inner Wheel Arch Sections, Tail Panel Removed) >> New Part Preparation

New Part Preparation

WARNING: This page is about a different variant/trim than selected.

Most of operation is described on the left side. Right side identical.

Mark severance cuts (1) in accordance with dimension and cut.

IMPORTANT: Cut outer metal panel only.

Dimension a=170 mm

Measurement b = 110 mm

Fig 1: Identifying Cut Outer Metal Panel Dimension
G09838704Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (2).

Installation note: 

The disconnected parts will still be required.

Fig 2: Identifying Welded Connections Areas
G09838705Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (1).

Mark severance cut (2) in accordance with vehicle and cut.

IMPORTANT: Cut outer metal panel only.
Fig 3: Identifying Severance Cut And Welded Connections Areas
G09838706Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (1).

Fig 4: Identifying Welded Connections Areas
G09838707Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in areas (1).

Installation note: 

The disconnected parts (2) will still be required.

Fig 5: Identifying Welded Connections And Part Areas
G09838708Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Mark severance cut (2) in accordance with vehicle and cut.

Prepare REINFORCEMENT PLATES  at severance cuts.

Adjust new parts to fit with alignment bracket or universal mounting.

Before welding in, also adjust tail panel, tailgate and rear lights to fit.

Fig 6: Identifying Severance Cut And Welded Connections Area
G09838709Courtesy of BMW OF NORTH AMERICA, INC.