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Home >> BMW >> 2011 >> 335i 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 39 (Collision - Body Panel Repair (E90)) >> Body Panel Repair General Information >> 41 00... Reinforcement Plate (Bonded) >> Preparation Of New Part

Preparation Of New Part

WARNING: This page is about a different variant/trim than selected.

Cut new part (1) in accordance with cut on vehicle and if necessary adjust to fit with straightening attachment or universal mount.

Fig 1: Identifying Reinforcement Plate Cut Part
G09838501Courtesy of BMW OF NORTH AMERICA, INC.

Make reinforcement plate (1) from trim of new part (2).

Length of reinforcement plate is 80 mm.

Fig 2: Identifying Reinforcement Plate And Trim Of New Part
G09838502Courtesy of BMW OF NORTH AMERICA, INC.

Slide reinforcement plate (1) half-way into component on body and fasten with 2 self-tapping screws (2).

Fig 3: Identifying Reinforcement Plate And Self-Tapping Screws
G09838503Courtesy of BMW OF NORTH AMERICA, INC.

Adjust new part (1) to fit and set 4.3 mm dia. bore holes (2).

Remove new part again.

Release self-tapping screws (3).

Remove reinforcement plate.

Drill out bore holes (3) for screws to 4.3 mm dia.

Deburr all bore holes.

Fig 4: Identifying Reinforcement Plate, Self-Tapping Screws And Bore Holes
G09838504Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not grind new part and body in area of bonding surfaces.