41 34 041 Replacing Complete Tail Panel

Following new body parts are required (refer to CONSUMABLES ):

Following CONSUMABLES are required:

Courtesy of BMW OF NORTH AMERICA, INC.

Removing rear trim panel

Operation is partially described on the left side. Right side identical.

Open welded connections in area (1).

Open brazed connections in areas (2).

Courtesy of BMW OF NORTH AMERICA, INC.

Open welded connections in area (1).

Courtesy of BMW OF NORTH AMERICA, INC.

New part preparation

Slide in rear trim panel (1) from bottom upwards. Adjust rear trim panel in combination with rear lid and rear lights to fit and secure.

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Retaining screws must not be used in area (1).

In areas (2) to (5) set 4.2 mm holes for blind rivets:

Courtesy of BMW OF NORTH AMERICA, INC.

Remove new part and deburr holes.

IMPORTANT: Do not grind/sand new part in area of bonding surfaces.

Installing rear trim panel:

Clean all bonding surfaces on new part and on vehicle with cleaning agent R1.

Apply adhesive to bonding surfaces.

When inserting new parts, make sure there is sufficient adhesive on bonding surfaces.

Mount rear trim panel (1) and secure with blind rivets.

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Three-plate connection!

In area (1) use 8 punch rivets N5 offset on both sides.

Courtesy of BMW OF NORTH AMERICA, INC.

In area (1) set 4 punch rivets N4.

Courtesy of BMW OF NORTH AMERICA, INC.

In area of rear light secure new part until adhesive hardens.

Courtesy of BMW OF NORTH AMERICA, INC.

Press rear trim panel in areas (1) and remove emerging adhesive.

Then install carrier for bumper trim to secure rear trim panel carrier.

IMPORTANT: Prevent emerging adhesive from coming into contact with support.

Do not use any cleaning agents containing solvents.

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

After hardening of the adhesive install 9 EMC SCREWS in the areas shown.

Graphic similar.