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Home >> BMW >> 2009 >> X5 48i >> Repair and Diagnosis >> External Pages >> Different car >> Section 878 (Engine - Repair (4.4L/M62)) >> Exhaust Manifold >> 11 62 142 Removing and installing or replacing both exhaust manifolds on left (M62 to 9/98) >> Installation: >> Installation:

11 62 142 Removing and installing or replacing both exhaust manifolds on left (M62 to 9/98): Installation:: Installation:

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Position acoustic cover and press downwards until press-studs (1... 4) click into place.

Fig 1: Positioning Acoustic Cover
G03152790Courtesy of BMW OF NORTH AMERICA, INC.

Fit special tool 00 0 200 to special tool 00 0 201 / 202 / 204 / 208 and attach.

NOTE: The supports (1) of special tool 00 0 208 must make contact with the screws on the side walls.
Fig 2: Fitting Special Tool 00 0 200 To Special Tool 00 0 201 / 202 / 204 / 208
G03152791Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: Only attach engine to relevant suspension lugs.

Attach special tool 00 0 200 to the front suspension lug.

Fig 3: Attaching Special Tool 00 0 200 To The Front Suspension Lug
G03152792Courtesy of BMW OF NORTH AMERICA, INC.

Tighten the screws (1 and 2).

Fig 4: Tightening Screws (1 And 2)
G03152793Courtesy of BMW OF NORTH AMERICA, INC.

Raise engine approx. 6-8 mm with special tool 00 0 200 on front suspension lug.

NOTE: With transmission removed, engine must also be raised on flywheel end an additional 10 mm approx.
Fig 5: Raising Engine Approx. 6-8 Mm With Special Tool 00 0 200
G03152794Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screw connection on exhaust manifold.

NOTE: First remove the front exhaust manifold, then the rear exhaust manifold (pull downwards to remove).
Fig 6: Unfastening Screw Connection On Exhaust Manifold
G03152795Courtesy of BMW OF NORTH AMERICA, INC.


Replace seals.

Beads of seals face the exhaust manifold.

Coat thread with copper paste -CRC-.

Replace nuts.

Tightening torque, refer to 11 62 1AZ in ENGINE - TIGHTENING TORQUES - 540i .

Fig 1: Identifying Beads Of Seals Face
G03152796Courtesy of BMW OF NORTH AMERICA, INC.