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64 12 ... Replacing burner insert for independent heater

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WARNING:

Scalding hazard!

Carry out following tasks after engine and independent heater have cooled down.

IMPORTANT:

The burner insert may only be replaced after the 24-month warranty period has elapsed.

The entire independent heater must be replaced during the warranty period

Necessary preliminary tasks: 

Release screws (1) and remove bracket (2) from heater. Tightening torque, see 64 12 2AZ in 12 AUXIL. HEATER WITH CONTROL ELEMENTS .

Fig 1: Release Screws (1) And Remove Bracket (2) From Heater
G00497453Courtesy of BMW OF NORTH AMERICA, INC.

Release hose clamp (1) on hose for circulating pump and disconnect hose. Release hose clamp (2) on intake filter hose and disconnect hose.

Installation: Check all water hoses for damage, replace if necessary.

Fig 2: Release Hose Clamp (1) On Hose For Circulating Pump
G00497454Courtesy of BMW OF NORTH AMERICA, INC.

Carefully lift cover (1) off heater.

Fig 3: Carefully Lift Cover (1) Off Heater
G00497455Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Fig 4: Disconnect Plug Connection (1)
G00497456Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Fig 5: Disconnect Plug Connection (1)
G00497457Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1). Tightening torque, see 64 12 3AZ in 12 AUXIL. HEATER WITH CONTROL ELEMENTS . Replace all screws. Carefully lift out combustion air blower unit (2).

Fig 6: Carefully Lift Out Combustion Air Blower Unit (2)
G00497458Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and pull out burner insert (3) with grommet (2). Replace all screws. Tightening torque, see 64 12 4AZ in 12 AUXIL. HEATER WITH CONTROL ELEMENTS .

Installation: Make sure grommet (2) is in correct installation position.

Fig 7: Ensure Grommet (2) Is In Correct Installation Position
G00497459Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Fig 8: Replace Seals (1, 2) And Clean Sealing Surfaces
G00497460Courtesy of BMW OF NORTH AMERICA, INC.

After installation: Fill and vent cooling system and check for leaks