51 21 180 Removing and installing/replacing cover on outside handle

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 535xi, 2010 BMW 535i, 2009 BMW 535xi, 2009 BMW 535i, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

If replacing version with comfort access/CA:

In order to avoid Comfort Access malfunction, use only original BMW paints on the outside handle with electrically non-conducting primer.

New part (from 09/2005) is provided with electrically non-conducting primer.

Necessary preliminary tasks:

Remove OUTSIDE HANDLE

2-door Models:

Remove trim (2).

Fig 1: Identifying Trim

G04760970

Courtesy of BMW OF NORTH AMERICA, INC.

4-door Models:

Remove trim (2).

Fig 2: Identifying Trim For 4-Door Models

G04760971

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Protect bore (1) against scratching (risk of corrosion).

Release screw (2).

Installation:

Press cover (3) slightly towards rear when screwing down (gap).

Tightening torque 51 21 8AZ .

Fig 3: Identifying Cover And Screws

G04760979

Courtesy of BMW OF NORTH AMERICA, INC.

Remove stop pad (1).

Fig 4: Identifying Stop Pad

G04760980

Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Press mounting (2) back, lever out cover (3) at rear and remove in direction of arrow.

Tightening torque 51 21 7AZ .

Fig 5: Pressing Mounting Back

G04760981

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Following parts of cover on outside handle (5) must not be damaged or missing:

Thread
Bridges
Bridges
Screw surface

Fig 6: Identifying Cover On Outside Handle
Courtesy of BMW OF NORTH AMERICA, INC.