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31 33 100 Removing and installing/replacing coil spring for left or right front spring strut

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2010 BMW M6, 2010 BMW 650i, 2009 BMW M6, 2009 BMW 650i, and 2008 BMW M6. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Observe the following instructions to avoid any risk of injury by the coil springs.
  1. Prior to each use, check the special tools for defects, modifications and operational reliability.
  2. Damaged/modified special tools must not be used!
  3. No changes or modifications may be made to the special tools!
  4. These special tools are intended solely for the purpose of tightening and relieving cylindrical and tapered suspension springs.
  5. Keep special tools dry, clean and free of grease.
  6. Impact screwdrivers may not be used!
  7. Do not compress coil spring to full extent.
  8. Observe manufacturer's instructions.
IMPORTANT: Both coil springs on the relevant axle must be replaced only in the event of corrosion breakage!
NOTE: The coil spring is assigned after the vehicle identification number has been entered.

Necessary preliminary tasks: 

Removing: 

Clamp special tool 31 3 341  in vice.

Fit special tools 31 3 354  and 31 3 355  from above on special tool 31 3 341  until locking pins (1) can be felt and heard to snap into place.

Check seating of special tools 31 3 354  and 31 3 355  , correct if necessary.

Fig 1: Identifying Locking Pins And Special Tools
G04760353Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: During tensioning, spring plate must rest correctly in special tool 31 3 354  !
During tensioning, lower coil of coil spring must rest completely in recess of special tool 31 3 355  !
Compress coil spring until stress on piston rod is relieved.

Clean coil spring to remove coarse contamination and take up with special tools 31 3 354  and 31 3 355  .

Twist spring strut until end of coil spring (1) is flush with end of special tool 31 3 355  .

Compress coil spring until stress on piston rod is relieved.

Fig 2: Identifying Coil Spring And Special Tools
G04760354Courtesy of BMW OF NORTH AMERICA, INC.

Take off cap.

Release nut with special tool 31 2 210  (grip piston rod in the process).

Remove support bearing, dust sleeve and shim.

Remove spring strut with auxiliary damper, gaiter and lower spring pad sideways from tensioned coil spring.

Fig 3: Identifying Special Tool 31 2 210
G04760371Courtesy of BMW OF NORTH AMERICA, INC.

Relieve tension on coil spring.

Remove coil spring with spring plate from special tools 31 3 354  and 31 3 355  .

Fig 4: Identifying Special Tools 31 3 354 And 31 3 355
G04760372Courtesy of BMW OF NORTH AMERICA, INC.

Remove spring plate (2) with upper spring pad (1).

Assembly: 

Check upper spring pad (1) for damage, replace if necessary.

Fit spring plate (2) with upper spring pad (1) on new coil spring.

NOTE: End of coil spring must be positively aligned to spring pad (1).
Fig 5: Identifying Upper Spring Pad And Spring Plate
G04760373Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: During tensioning, spring plate must rest correctly in special tool 31 3 354  !
During tensioning, lower coil of coil spring must rest completely in recess of special tool 31 3 355  !
Do not compress coil spring to full extent.

Insert coil spring with spring plate in special tools 31 3 355  and 31 3 354  .

NOTE: Twist coil spring until lower end of coil spring (1) is flush with end (2) of special tool 31 3 355  .

Tension coil spring.

Fig 6: Identifying Coil Spring And Special Tools
G04760374Courtesy of BMW OF NORTH AMERICA, INC.

Check auxiliary damper (1), gaiter (2) and lower spring pad (3) for damage, replace if necessary.

Fig 7: Identifying Auxiliary Damper, Gaiter And Lower Spring Pad
G04760356Courtesy of BMW OF NORTH AMERICA, INC.

Insert spring strut in tensioned coil spring. End of coil spring (1) must be aligned as illustrated to lower spring pad (2).

NOTE: End of coil spring (1) must not touch against shoulder of spring pad.

The recess only serves to reinforce and correctly seat the lower spring pad and does not serve as a stop for the spring end.

Fig 8: Identifying Coil Spring And Lower Spring Pad
G04760357Courtesy of BMW OF NORTH AMERICA, INC.

Attach shim to piston rod.

Check support bearing for damage, replace if necessary.

Attach dust sleeve and support bearing to piston rod.

Replace self-locking nut and screw on as far as possible to avoid damaging the piston rod when relieving tension on the coil spring.

Relieve tension on coil spring slightly.

NOTE: Make sure that lower and upper coils of coil spring rest completely in recess of spring plate.
Fig 9: Identifying Special Tool 31 2 210
G04760355Courtesy of BMW OF NORTH AMERICA, INC.

Tighten down nut with special tool 31 2 210  (grip piston rod in the process).

Tightening torque 31 31 2AZ  . See FRONT AXLE - TIGHTENING TORQUES -- 650I

Fully relieve tension on coil spring.

Check installation position of gaiter, correct fold if necessary.

After installation: