31 11 506 Lowering/raising front axle carrier
Special tools required:
- 00 2 030
- 00 2 040
- 31 4 012
- 33 3 274
Secure engine in installation position to prevent it from falling down.
Seal off hydraulic lines with plugs.
Necessary preliminary tasks:
- Secure engine in installation position
- Remove reinforcement plate
- Remove steering gear cover on both sides
- Remove lower steering spindle from power steering gear
- If necessary, disconnect plug connection on EH converter and expose line up to engine carrier
- If necessary, disconnect plug connection on ride-height sensor and expose line up to engine carrier
Version with Dynamic Drive:
Draw off and dispose off hydraulic fluid from fluid reservoir.
Observe country-specific waste-disposal regulations
Remove bottom right wheel arch trim.
Release nut (1) for Dynamic Drive return line.
Tightening torque 37 14 21AZ. See INTEGRATED SUSPENSION SYSTEMS - TIGHTENING TORQUES -- 650I .
Release nut (2) for Dynamic Drive pressure line.
Tightening torque 37 14 13AZ. See INTEGRATED SUSPENSION SYSTEMS - TIGHTENING TORQUES -- 650I .
Release nuts (3) for pressure lines to front axle oscillating motor.
Tightening torque 37 14 13AZ. See INTEGRATED SUSPENSION SYSTEMS - TIGHTENING TORQUES -- 650I .
Version with active steering:
Disconnect plug connections (1, 2).
Expose wiring harness (3) up to front axle carrier.
Failure to comply with the following instructions may result in the vehicle slipping off the lifting platform and critically injuring other persons.
When supporting components, make sure that
- the vehicle can no longer be raised or lowered
- the vehicle does not lift off the locating plates on the lifting platform
If necessary, position special tool 00 2 040 with a 2nd person helping on workshop jack 00 2 030.
Insert special tools 31 4 012 into corresponding receptacles of special tool 00 2 040.
Align special tool 00 2 040 to front axle subframe.
Support front axle carrier in rear area by raising special tool 00 2 040.
Position special tool 33 3 274 on floor jack mounting.
Release screws (1, 2).
Installation:
Check threads for damage; if necessary, repair with Helicoil thread inserts.
Tighten down screws (1) and then screws (2).
Tightening torque 31 10 1AZ. See FRONT AXLE - TIGHTENING TORQUES -- 650I
Lower front axle carrier.
Version with Dynamic Drive:
Detach pressure lines from oscillating motor of front axle.
Release screw.
Tightening torque 37 14 14AZ. See INTEGRATED SUSPENSION SYSTEMS - TIGHTENING TORQUES -- 650I .
Move pipe holder towards rear.
After installation:
- Version with Dynamic Drive:
- Fill and bleed hydraulic system
- Check pipe connections for leaks
- Carry out steering angle sensor adjustment/adjustment for active steering
- Carry out initial Dynamic Drive operation