LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2009 >> X5 35d >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 14 (Engine Electrical System - Repair (N52)) >> Engine Wiring Loom >> 12 51 001 Replacing Wiring Harness Section For Engine (N52) >> Special tools required:

Special tools required:

WARNING: This page is about a different variant/trim than selected.
IMPORTANT: Read and comply with notes on protection against electrostatic damage (ESD protection)! See 61 35... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE)

Necessary preliminary tasks: 

Unclip Bowden cable for engine bonnet/hood actuator from transverse reinforcement (1).

Release screws on left and right sides. Tightening torque 51 71 4AZ. See 51 71 SEALS AND LOOSE BODY PARTS

Remove cross-brace (1).

Lever out expander rivet.

Remove gasket (1).

Feed out partition (3) and remove.

Fig 1: Detaching Electronics Box Cover From Fixture
G04740389Courtesy of BMW OF NORTH AMERICA, INC.

Lever out expander rivet.

Release locks in direction of arrow.

Feed out fresh air duct (1) and remove.

Fig 2: Identifying Plug Connections
G04793939Courtesy of BMW OF NORTH AMERICA, INC.

Open retainers.

Release lock (1) in direction of arrow.

Remove cover (2).

Fig 3: Identifying Plug Connections
G04793940Courtesy of BMW OF NORTH AMERICA, INC.

Release screws and remove retaining bar (1).

Unlock upper section (2) of partition seal in direction of arrow and remove.

Release grommets (3) for wiring harnesses from lower section of partition seal and from electronics box.

Installation: 

Make sure grommets are correctly seated (watertightness).

Fig 4: Identifying Plug Connections
G04793941Courtesy of BMW OF NORTH AMERICA, INC.

Raise control unit (2) slightly.

Unlock plugs (1) using slide in direction of arrow and remove.

Fig 5: Identifying Plug Connections
G04793942Courtesy of BMW OF NORTH AMERICA, INC.

Long plug:

Unlock plug on control unit and disconnect.

Unlock tab (1), pull contact carrier (2) in direction of arrow out of housing.

Short plug:

Unlock slide (2) in bore holes (1) and pull out of housing.

Unlock tab (3), pull contact carrier (4) in direction of arrow out of housing.

Unlock and disconnect all plug connections of engine wiring harness section in electronics box.

Unlock tabs (1) and pull contact carrier (2) out of housing.

REFERENCE CHART

Work step Note:
Unlock plug connections on control sensors and disconnect  
Unlock plug on alternator and disconnect  
Unlock plug connection on knock sensors and disconnect  
Unlock plug on crankshaft sensor and disconnect  
Unlock plug on starter motor and disconnect  
Remove rear underbody protection. See 51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION  
Unlock plug connections on monitor sensors and disconnect  
Unlock plug on oil condition sensor and disconnect  

Unlock and disconnect plug (1) by turning.

Release wiring harness from holders.

Insert special tool 24 2 390 in sealing sleeve. See 24 2 390 COVERING CAP

These tasks are described in Notes on mechatronics. See 24 34... NOTES ON MECHATRONICS (GA6HP26Z/GA6HP32Z/GA6HP19Z)

(Important: Observe important note)

NOTE: Check stored fault messages.
Now clear the fault memory.