61 13 Special tools for wiring harness repairs

Special tools required: 

• 61 1 150
• 61 1 190
• 61 4 320
• 61 9 020
• 61 9 041
• 61 9 044

Repair ranges I, II, III for vehicle electrical system

1. I Order No.: 81 24 9 408 080
2. II Order No.: 81 24 9 408 300
3. III Order No.: 81 24 9 408 400

Sourcing reference: BMW Parts Service.

Fig 1: Identifying Special Tools For Repair Ranges I, II, III

Courtesy of BMW OF NORTH AMERICA, INC.

Repair range IV for vehicle electrical system, special tool 61 9 020:

Contents:

• Special tool 61 9 041 (hand pliers)
• Special tool 61 9 042 (matrix)
• Special tool 61 9 043 (wire
• Special tool 61 9 044 (matrix)
  Fig 2: Identifying Special Tools For Repair Range IV

  Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Fig 3: Identifying Special Tool 61 9 043

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Cutting to length and stripping insulating from cables

Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm2 and for pushing on contact tubes for fan connectors.

Fig 4: Identifying Special Tool 61 9 041

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Fig 5: Identifying Special Tool 61 9 041 With 61 9 044

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Handling:

Antenna elbow plug on radio receiver.

Special tool 61 1 150 (release and pressing - out tool) for:

• releasing round plug housings
• releasing relay carriers
• pressing out contacts
• removing indicator lights

Fig 6: Identifying Special Tool 61 1 150

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Opening plug housings and removing contacts of different plug systems

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm²

Fig 7: Identifying Repair Kit For Ignition Cables

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Handling:

Crimping stop parts (contacts).

Service Information 1 03 89 (037)

Special tool 61 4 320 (crimping set with pliers) for:

• Cutting to length and stripping insulation from optical fibers
• Crimping optical fibers
• Crimping MPQ contacts
• Crimping MQS contacts

Fig 8: Identifying Special Tool 61 4 320

Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Fig 9: Identifying Special Tool 61 1 190

Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Repairing ribbon cables.