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61 12 004 Replacing battery positive lead (from battery to engine compartment partition connector)

WARNING: This page is about a different car, the 2006 BMW X3, 2005 BMW X3, and 2004 BMW X3. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Observe safety instructions for handling vehicle battery. Refer to 61 00... SAFETY INSTRUCTIONS FOR HANDLING VEHICLE BATTERY .

Necessary preliminary tasks: 

Unfasten plug connection (2) and disconnect.

Fig 1: Opening Positive Terminal Cover
G03311860Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect battery negative lead (1). Refer to 12 00... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY .

Open positive terminal cover (3).

Release nut (3), tightening torque, 61 12 1AZ. Refer to GENERAL ELECTRICAL SYSTEM - TIGHTENING TORQUES .

Fig 2: Releasing Nuts
G03311861Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect lead (4).

Release nut (1) of safety battery terminal (2), tightening torque, 61 21 1AZ. Refer to GENERAL ELECTRICAL SYSTEM - TIGHTENING TORQUES .

IMPORTANT: Do not under any circumstances pull/lever safety battery terminal (2) off by force.

Detach safety battery terminal (2) towards top, lay to one side and secure.

Lever out covers (1) and remove.

Fig 3: Removing Covers
G03311862Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (2).

Lift out rail (3).

IMPORTANT: Under no circumstances bend carpet.

Cut carpet (1) as illustrated and fold back.

Fig 4: Cutting Carpet
G03311863Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Join cutting lines together at marked points (2) using cable ties (short).

Unlock cable lug mounting (1) and fold back. Release screw (2), tightening torque, 61 12 2AZ. Refer to GENERAL ELECTRICAL SYSTEM - TIGHTENING TORQUES .

Fig 5: Unlocking Cable Lug Mounting
G03311864Courtesy of BMW OF NORTH AMERICA, INC.

Unclip cable lug mounting (1) from positive battery cable (3) and remove.

WARNING: Risk of short circuits!
When installing, ensure:
  • Correct seating of cable lug mounting (1) on positive battery cable (3)
  • Correct screw connection
NOTE: For purposes of clarity, the following illustrations show the front/rear carpet removed.

Raise front/rear carpet in area of battery positive lead.

Remove front insert (1).

Fig 6: Removing Front Insert
G03311865Courtesy of BMW OF NORTH AMERICA, INC.

Remove battery positive lead (1) from cable guides (2).

Fig 7: Removing Battery Positive Lead From Cable Guides
G03311866Courtesy of BMW OF NORTH AMERICA, INC.

Detach battery positive lead (1) from cable guides (2) and remove.

Fig 8: Detaching Battery Positive Lead
G03311867Courtesy of BMW OF NORTH AMERICA, INC.