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Home >> BMW >> 2009 >> X5 35d >> Repair and Diagnosis >> External Pages >> Different car >> Section 3022 (Integrated Suspension Systems - Repair) >> Connecting Lines >> 37 13... Removing and installing/replacing pressure lines (rear) for oscillating motor/rear axle

37 13... Removing and installing/replacing pressure lines (rear) for oscillating motor/rear axle

WARNING: This page is about a different car, the 2013 BMW X5 M, 2012 BMW X5 M, 2011 BMW X5 M, and 2010 BMW X5 M. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: DANGER OF POISONING if oil is ingested/absorbed through the skin!
RISK OF INJURY if oil comes into contact with eyes and skin!
Scalding hazard!
This work may only be carried out on an exhaust system which has cooled down.
IMPORTANT: Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.

Recycling 

Catch and dispose of hydraulic fluid in a suitable container.

IMPORTANT: Risk of damage!
Adjust minimum distance (A and B) between pressure lines and exhaust system.
Fig 1: Identifying Distance Between Pressure Lines And Exhaust System
G06212006Courtesy of BMW OF NORTH AMERICA, INC.
Engine A B
M57 T2 39 mm 41 mm
M57Top 45 mm 36 mm
N52 34 mm 37 mm
N54 53 mm 48 mm
N62 48 mm 50 mm
N63 48 mm 39 mm
S63 45 mm 36 mm

Ensure distortion-free installation (see Fig 1).

Release banjo bolts (1).

Seal pressure lines with suitable sealing plugs.

Installation: 

Pressure lines are protected against being mixed up by different thread diameters.

Tightening torque 37 14 15AZ .

Fig 2: Identifying Banjo Bolts
G06212007Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts (1) and feed out guard plate (2) sideways.

Tightening torque 37 14 19AZ .

Fig 3: Identifying Heat Shield And Mounting Screws
G04794858Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts (1) and remove bracket (2) from rear axle carrier.

Tightening torque 37 14 17AZ .

Fig 4: Identifying Rear Axle Carrier Bracket And Mounting Bolts
G06212030Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Adjust minimum distance (A) = 2.5 mm between pressure lines and oscillating motor.
Pressure lines must not be kinked/tensioned/bent!
Fig 5: Identifying Distance Between Control Line And Swivel Motor
G04794859Courtesy of BMW OF NORTH AMERICA, INC.

Mark installation position of pressure lines to oscillating motor.

Release banjo bolts (1).

Seal pressure lines and connections of oscillating motor with sealing plugs.

Feed out pressure lines towards rear.

Installation: 

Carry over identification to new component.

Pressure lines are protected against being mixed up by different thread diameters on the oscillating motor connection.

Tightening torque 37 14 18AZ .

Fig 6: Identifying Banjo Nuts
G04794860Courtesy of BMW OF NORTH AMERICA, INC.

After installation